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Production Technology of Imitation Natural Stone Casting Stone

A technology that imitates natural stone and production technology, applied in the field of building materials, can solve the problems of increased building weight, slow construction progress, reduced strength, etc., and achieve the effect of reducing excessive mining, reducing maintenance costs, and trimming the edges.

Inactive Publication Date: 2016-04-27
SHANGHAI DESHI BUILDING MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] First of all, the decorative effect of using GRC+ paint to replace natural stone cannot be compared with natural stone, and lacks the texture of natural stone; secondly, the main components of GRC are sulphoaluminate cement, yellow sand, glass fiber, etc. The disadvantages of GRC are: It is easy to crack and fall off, seriously affecting the appearance of the building and causing safety hazards. The reasons are: the main component has no flexibility, and the strength of the sulfoaluminate cement will decrease with time after hydration; in addition, GRC itself There is no decoration, and it can only be used as a structural material, not directly as a decorative material. Therefore, a layer of paint is added to the outer surface of the GRC for decoration. The combination of the decorative layer of the paint and the GRC has low durability. Therefore, if GRC+ coating is used to replace natural stone, the building needs to be maintained every few years, and the later maintenance costs are higher
[0004] The method of replacing natural stone with cast-in-place concrete + paint cannot compare with natural stone in terms of decorative effect; at the same time, cast-in-place concrete requires on-site formwork, with limited types of shapes, poor precision, high difficulty, and slow construction progress; and it will increase a lot The weight of the building provides the construction cost; the surface of the cast-in-place concrete also needs to be decorated with paint. Also because of the combination and durability of the paint layer, the building needs to be re-maintained every few years, increasing the maintenance cost in the later period

Method used

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  • Production Technology of Imitation Natural Stone Casting Stone
  • Production Technology of Imitation Natural Stone Casting Stone
  • Production Technology of Imitation Natural Stone Casting Stone

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A. Mold making: produce corresponding molds according to the designed shape and pattern;

[0027] B. Mixing of raw materials, adding water and stirring:

[0028] Put the following raw materials into the non-gravity mixer and mix evenly,

[0029]

[0030] After mixing the above raw materials uniformly, slowly add 13 kg of water, and continue to stir evenly to make it into a slurry.

[0031] C. Pouring molding: pouring the uniformly stirred slurry in step B into the mold, and after the slurry is solidified and shaped, the semi-finished product is removed from the mold;

[0032] D. Curing: The semi-finished product obtained in step C is sent to a closed space for curing; the temperature in the closed space is 25°C; the relative humidity is 90%.

[0033] E. Shot blasting: After curing for 10 days in a confined space, put the semi-finished product into a shot blasting line for shot blasting. Choose 304 steel shot with a diameter of 0.5mm, and the traveling speed of the line is 1m / min. ...

Embodiment 2

[0041] A. Mold making: produce corresponding molds according to the designed shape and pattern;

[0042] B. Mixing of raw materials, adding water and stirring:

[0043] Put the following raw materials into the non-gravity mixer and mix evenly,

[0044]

[0045] After mixing the above raw materials uniformly, slowly add 10.5 kg of water, and continue to stir uniformly to make it into a slurry.

[0046] C. Pouring molding: pouring the uniformly stirred slurry in step B into the mold, and after the slurry is solidified and shaped, the semi-finished product is removed from the mold;

[0047] D. Curing: The semi-finished product obtained in step C is sent to a closed space for curing; the temperature in the closed space is 45°C; the relative humidity is 100%.

[0048] E. Shot blasting: After curing for 6 days in a confined space, put the semi-finished product into a shot blasting line for shot blasting. Choose 304 steel shot with a diameter of 1.5mm, and the line's traveling speed is 0.5m / min...

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Abstract

The invention discloses a production technology of a nature-imitated stone material cast stone. The technology comprises the following steps: 1, making a die; 2, raw material mixture, water addition and stirring: uniformly mixing raw materials, adding water, and uniformly stirring to obtain a slurry; 3, carrying out pouring molding; 4, maintaining: 5, shot blasting: carrying out shot blasting on the above obtained maintained semi-finished product to make aggregates exposed and make the appearance have the qualitative sense of a natural stone material; 6, carrying out secondary maintenance; and 7, trimming: trimming the above obtained product to make the obtained finished product have orderly and smooth edges and unified specifications. The aggregates of the nature-imitated stone material cast stone produced by using the above technical scheme are exposed, so the unvarnished and rough qualitative sense of the natural stone material is presented; the regular and smooth edges and the unified specifications of the finished product make the product have a beautiful edge joint and can completely replace the natural stone material in order to reduce the excess exploitation of natural resources; and the nature-imitated stone material cast stone can substitute a GRC + coating decoration system in order to eliminate the hidden safety troubles caused by GRC cracking, chapping and the like and reduce the later stage maintenance cost.

Description

Technical field [0001] The invention relates to the field of building materials, in particular to a production process of imitating natural stone casting stone. Background technique [0002] At present, in the field of building materials, a large amount of stone decoration is required for indoor and outdoor building, wall and floor, garden landscape and decorative furnishings. However, natural stone is expensive, and resources are limited, and large-scale mining of natural stone will destroy a large amount of vegetation and the ecological environment. Therefore, people are also actively seeking alternatives to natural stone. At present, the main alternatives to natural stone are: GRC (glass fiber reinforced concrete) + coating; cast-in-place concrete + coating. [0003] First of all, the decorative effect of using GRC+ coating to replace natural stone cannot be compared with natural stone, and lacks the texture of natural stone; secondly, the main components of GRC are sulfoalumi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/04B24C1/00C04B111/54
Inventor 彭庆振李德厚
Owner SHANGHAI DESHI BUILDING MATERIAL CO LTD