Matting without warps and processing technology thereof

A processing technology and mat technology, which is applied in the directions of non-polymer adhesive additives, adhesive additives, film/sheet adhesives, etc., can solve the problem of the comfort and service life discount of bamboo mats, and the general aesthetics of the mats. , bamboo strips are easy to loosen, etc., to achieve the effect of good firmness, high bonding strength and good weather resistance

Active Publication Date: 2014-12-10
江苏伟森家居有限公司
View PDF7 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, there are more and more types of mats on the market. At present, there are straw mats, bamboo mats, cowhide mats, linen mats, sub-grass mats, rattan mats, etc. However, these mats are all woven by warp and weft. The aesthetic level is average, and warp and weft weaving requires more raw materials
Because my country's bamboo resources are abundant, bamboo mats gradually replace other types of mats and become the mainstream products in the market. The strips are easy to loose, which greatly reduces the comfort and service life of the bamboo mat

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Matting without warps and processing technology thereof
  • Matting without warps and processing technology thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] According to the composition and parts by weight of the tape adhesive in Example 1 in Table 1, the raw materials are weighed, the good solvent in the raw material is ethyl acetate, the poor solvent is n-hexane, and the particle size of the filler titanium dioxide is controlled within the range of 10-40nm. ; And use kraft paper to make tape base material, and then make tape through ordinary processing technology, standby.

[0029] Bamboo strips are used as the weft, and the bamboo strips are hot-pressed together with the adhesive tape made above at a temperature of 30°C and a pressure of 6 MPa. The hot-pressing time is 15s to obtain the main body of the mat; wherein, the width of the adhesive tape is 1cm, and the adhesive tape The distance from the tape is 4cm. Then arrange the trimming with a uniform width cut around the main body of the mat, wrap the cross-section of the mat main body with the matting cloth, make the matting cloth symmetrical on the upper and lower sid...

Embodiment 2

[0031] According to the composition and parts by weight of the tape adhesive in Example 2 in Table 1, the raw materials are weighed. In the raw materials, the good solvent adopts cyclohexane, the poor solvent adopts petroleum ether, and the particle size of the filler titanium dioxide is controlled within the scope of 40-80nm. ; And use non-woven fabrics to make adhesive tape substrates, and then make adhesive tapes through ordinary processing techniques for future use.

[0032] Bamboo strips are used as the weft, and the bamboo strips are hot-pressed together with the adhesive tape made above at a temperature of 40°C and a pressure of 5 MPa. The hot-pressing time is 12s to obtain the main body of the mat; wherein, the width of the adhesive tape is 2cm, and the adhesive tape The distance from the tape is 5cm. Then arrange the trimming with a uniform width cut around the main body of the mat, wrap the cross-section of the mat main body with the matting cloth, make the matting c...

Embodiment 3

[0034] According to the composition and parts by weight of the tape adhesive in Example 3 in Table 1, the raw materials are weighed, the good solvent in the raw material is ethyl acetate, the poor solvent is solvent gasoline, and the particle size of the filler titanium dioxide is controlled within the scope of 50-100nm. ; And adopt PVC film to make adhesive tape base material, then make adhesive tape by ordinary processing technology, standby.

[0035] Bamboo strips are used as the weft, and the bamboo strips are hot-pressed together with the adhesive tape made above at a temperature of 50°C and a pressure of 4 MPa. The hot-pressing time is 8s to obtain the main body of the mat; wherein, the width of the adhesive tape is 2cm, and the adhesive tape The distance from the tape is 5cm. Then arrange the matting with uniform width cut around the main body of the mat, wrap the cross-section of the mat main body with the matting cloth, make the matting cloth symmetrically on the uppe...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
widthaaaaaaaaaa
particle diameteraaaaaaaaaa
particle diameteraaaaaaaaaa
Login to view more

Abstract

The invention relates to a kind of matting without warps. The matting comprises a matting body. Bamboo battens are used as the wefts of the matting, and the adhesive tape is used for replacing warps to bond the bamboo battens so that the matting body can be formed. The adhesive tape is composed of base materials and adhesive. The adhesive is prepared from, by weight, 10 parts to 20 parts of modified SBS resin, 15 parts to 40 parts of tackifying resin, 50 parts to 100 parts of solvent, 1 part to 3 parts of plasticizer, 5 parts to 8 parts of filler, 0.5 part to 1 part of anti-aging agent and 0.5 part to 1 part of antioxidant. According to the processing technology of the matting, first, the bamboo battens are used as the wefts, the bamboo battens are hot-pressed together with the adhesive tape at the temperature from 30 DEG C to 60 DEG C under the pressure from 2 MPa to 6 MPa, and the matting body is obtained; then, the fracture surface of the matting body is wrapped with edge lining cloth, compaction is performed, edge covering is performed, and the matting without warps is made. Only the wefts rather than warps of the matting can be seen from the front face of the matting, and the matting has a distinctive visual effect, and is good in firmness and long in service life.

Description

technical field [0001] The invention relates to a mat and its processing technology, in particular to a warp-free mat and its processing technology. Background technique [0002] Mats are the main articles for people's daily life, especially in the summer when the temperature is higher, and mats become a must for people to rest. Therefore, there are more and more types of mats on the market. At present, there are straw mats, bamboo mats, cowhide mats, linen mats, sub-grass mats, rattan mats, etc. However, these mats are all woven by warp and weft. The aesthetic level is average, and warp and weft weaving requires more raw materials. Because my country's bamboo resources are abundant, bamboo mats gradually replace other types of mats and become the mainstream products in the market. The strips are easy to loosen, which greatly reduces the comfort and service life of the bamboo mat. Contents of the invention [0003] The purpose of the present invention is to solve the abo...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): A47G9/00C09J7/02C09J7/04C09J153/02C09J145/00C09J157/02C09J193/04C09J145/02C09J11/04C09J11/06
Inventor 李惠明
Owner 江苏伟森家居有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products