Researching method for hydraulic forming technical parameters of titanium T-shaped pipe

A technology of hydroforming and process parameters, applied in electrical digital data processing, special data processing applications, instruments, etc., can solve the problems of high cost, waste of time, lack of maturity, perfect process plan, etc., to achieve uniform wall thickness distribution, shortening Study time, the effect of increasing the forming limit

Inactive Publication Date: 2014-12-24
WUXI XINFENG TUBE IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

At present, in the actual titanium T-shaped tube forming process, the key process parameters of T-shaped tube hydroforming are determined mainly by the workers' years of manufacturing experience and continuous experimentation, which not only requires high cost, but also greatly wastes time. There is a lack of mature, perfect and sufficient theoretically supported process schemes, and there are few researches on the hydroforming process of titanium T-shaped tubes at home and abroad.

Method used

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  • Researching method for hydraulic forming technical parameters of titanium T-shaped pipe
  • Researching method for hydraulic forming technical parameters of titanium T-shaped pipe
  • Researching method for hydraulic forming technical parameters of titanium T-shaped pipe

Examples

Experimental program
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Embodiment 1

[0033] Step 1: Carry out three-dimensional modeling of the mold, punch and tube blank 6 involved in the hydroforming of titanium T-shaped tubes (UG modeling is used for three-dimensional modeling), in which the mold surface is formed by the intersecting main pipe and branch pipe of Φ219mm , the mold fillet radius is 55mm; the punch is a plane punch in the form of a round shaft, divided into left punch, right punch and middle punch, the size is Φ219mm×200mm, the length of the tube blank 6 is 580mm, and the wall thickness is 5mm. The outer diameter is 219mm. Through three-dimensional modeling, IGES format files about the mold, punch (including left punch, right punch and middle punch) and tube blank are obtained. There are 5 IGES format files in total.

[0034] Step 2: Import the above five IGES format files about mold, punch (including left punch, right punch and middle punch) and tube blank into dynafrom, a special simulation software for sheet metal forming, and use sheet meta...

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Abstract

The invention relates to a researching method for hydraulic forming technical parameters of a titanium T-shaped pipe. The combination of a simulation model and a theory test is utilized to research the hydraulic forming of the T-shaped pipe; a 1/4 simulation model is adopted as the model; the researching time is shortened; the production efficiency is increased; a qualified T-shaped pipe is prepared in a hydraulic forming test by utilizing the technical parameters acquired from the research by researching the relation between inner-pressure loading and time (inner-pressure loading path) and the relation between punch feeding and time (punch loading path); the supplementary material of the forming area is effectively realized, so that the smaller wall-thickness thinning ratio and the relative uniform wall-thickness distribution are acquired; the forming limit of the T-shaped pipe is increased; the traditional research for the technical parameters by utilizing experiences and continuous tests is avoided; the cost is reduced.

Description

technical field [0001] The invention relates to the field of hydroforming of T-shaped tubes, in particular to a method for researching technological parameters of hydroforming of titanium T-shaped tubes. Background technique [0002] The titanium T-shaped tube is formed at room temperature through a three-way extrusion hydraulic press with a mold. The hydroforming process is as follows: figure 1 As shown, the tube blank 6 is put into the lower die 5, then the upper die 1 falls, and the dies are closed with a certain clamping force. After the mold clamping is completed, the left and right horizontal plungers of the hydraulic press are fed synchronously, so that the left punch 2 and the right punch 3 at the front end contact the end face of the tube blank 6, and then fill the inside of the tube blank 6 with liquid. After filling the liquid, use the left punch 2 and the right punch 3 seal the pipe end; then, the liquid staying in the tube blank 6 is pressurized by the supercha...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F17/50B21D26/037
Inventor 吉卫喜贾继勇朱明清
Owner WUXI XINFENG TUBE IND
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