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2,4-dichlorophenoxyacetic acid continuous reaction crystallization particle size control method

A technology of dichlorophenoxyacetic acid and dichlorophenoxyacetic acid salt, applied in the field of herbicide 2, can solve problems such as wide distribution and small particle size, and achieve the effects of small corrosion of equipment, large particle size, and reduced moisture content

Active Publication Date: 2018-05-01
TIANJIN UNIV OF SCI & TECH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It avoids the phenomenon of liquid-liquid stratification during the crystallization process by cooling after the acidification reaction at high temperature, and then overcomes the problem of small particle size and wide distribution caused by explosive nucleation caused by liquid-liquid stratification

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Using 2,4-D sodium salt as a raw material, first prepare a saturated solution of 2,4-D sodium salt at 90° C. and a 33.74% aqueous HCl solution according to the implementation step (1). Carry out reaction crystallization by implementing step (2) then: continuously add 2 in reaction crystallizer, 4-D sodium salt and hydrochloric acid solution, control reaction crystallization temperature is 45 ℃, 2, the mol ratio of 4-D sodium salt and hydrochloric acid is 1:1.1, the residence time is 7h, and the stirring rate is 300rpm. When the system is stable, the main particle size of the product is 185.382 μm, the purity of the final 2,4-D product is 99.2%, and the yield of the crude 2,4-D product is 99.5%.

Embodiment 2

[0028] Using 2,4-D sodium salt as a raw material, first prepare a saturated solution of 2,4-D sodium salt at 90° C. and an aqueous HCl solution with a mass fraction of 20.00% according to the implementation step (1). Carry out reaction crystallization by implementing step (2) then: continuously add 2 in reaction crystallizer, 4-D sodium salt and hydrochloric acid solution, control reaction crystallization temperature is 25 ℃, 2, 4-D sodium salt and hydrochloric acid mol ratio are 1:1.1, the residence time is 5h, and the stirring rate is 400rpm. After the system is stable, the main particle size of the product is 168.872 μm. The final 2,4-D product had a purity of 98.6%, and the yield of the crude 2,4-D was 99.1%.

Embodiment 3

[0030] Using 2,4-D potassium salt as raw material, first prepare 2,4-D potassium salt saturated solution at 80° C. and HCl aqueous solution with a mass fraction of 37.00% according to the implementation step (1). Carry out reaction crystallization by implementation step (2) then: continuously flow in reaction crystallizer, add 2,4-D potassium salt and hydrochloric acid solution, control reaction crystallization temperature to be 35 ℃, 2,4-D sodium salt and hydrochloric acid feed mole The ratio is 1:1.1. The residence time was 5 h and the stirring rate was 360 rpm. When the system is stable, the main particle size of the product is 180.453 μm. The final 2,4-D product had a purity of 99.1%, and the yield of the crude 2,4-D was 99.5%.

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Abstract

The invention relates to a method for controlling a continuous reaction crystal size of a herbicide 2,4-dichlorphenoxyacetic acid. The method comprises the following steps: (1) preparing a 80-100 DEG C saturated or nearly saturated solution of a 2,4-dichlorphenoxyacetic acid salt, and 10-38% hydrochloric acid respectively; (2) in a crystallizer, continuously adding the 2,4-dichlorphenoxyacetic acid salt solution and the hydrochloric acid prepared in the step (1), wherein a molar ratio of the 2,4-dichlorphenoxyacetic acid salt to hydrochloric acid is 1 to (1-1.2), controlling the crystallization temperature at 20-60 DEG C, controlling the retention time to 2-10 hours, continuously discharging the material to an after-treatment process to obtain the 2,4-dichlorphenoxyacetic acid product. According to the crystal size control method disclosed by the invention, the 2,4-dichlorphenoxyacetic acid salt is dissolved at a high temperature, the 2,4-dichlorphenoxyacetic acid salt solution and hydrochloric acid are subjected to a continuous reaction crystallization process in the crystallizer at a low temperature, so that the problems that the 2,4-dichlorphenoxyacetic acid product produced by the process of performing acidification reaction at a high temperature and then cooling for crystallizing is low in purity and small in crystal size and easily causes equipment corrosion are solved. The method has the advantages that the prepared produce has a great crystal size and a high purity, energy consumption is low, equipment corrosion is hardly caused, the operation is simplified and the process is easily controlled automatically.

Description

(1) Technical field [0001] The invention relates to a particle size control method of herbicide 2,4-dichlorophenoxyacetic acid. (2) Background technology [0002] 2,4-dichlorophenoxyacetic acid, referred to as 2,4-D, is one of the most widely used herbicides with the longest history in the world. In its synthetic production process, it is usually necessary to first generate 2,4-dichlorophenoxyacetate, that is, 2,4-D sodium salt or 2,4-D potassium salt, and finally acidify to obtain 2,4-D acid. [0003] The preparation method of 2,4-D in the published patent CN1194259A is as follows: the 2,4-dichlorophenoxyacetic acid sodium salt prepared above is purified in the aqueous phase at a pH value of 9-10 to reduce its phenol content . The sodium salt is then acidified in hydrochloric acid to convert it into 2,4-dichlorophenoxyacetic acid. The acid is filtered through suction to make the chloride qualified, then separated, dried, and packaged into a genuine product; the preparati...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C07C59/70C07C51/02C07C51/43
CPCC07C51/02C07C51/43C07C59/70
Inventor 王彦飞沙作良朱亮许史杰黄艳敏杨静刘安平殷宏薛光才刘建华熊金华范文涛
Owner TIANJIN UNIV OF SCI & TECH
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