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High-pressure gas bulging thermoforming segmental reinforcement die of boron steel pipe

A high-pressure gas, segmented strengthening technology, applied in the direction of forming tools, manufacturing tools, metal processing equipment, etc., can solve the problems of limited product shape, difficult to exceed 1000MPa tensile strength, limited strength of pipe fittings, etc., to achieve press forming Force reduction, elongation increase, and the effect of reducing the forming force of the press

Inactive Publication Date: 2015-03-25
WUXI LANGXIAN LIGHTWEIGHT TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the limitations of the pipe making process and the mechanical properties of the material itself, the strength of the applied pipe fittings is limited, and the tensile strength is difficult to exceed 1000MPa
[0018] At present, the hot forming of common boron steel pipes is mostly an ordinary hot stamping process. There is no high-pressure medium inside the forming process, and it can only adapt to products with equal cross-section perimeters, and the product shape is very limited.

Method used

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  • High-pressure gas bulging thermoforming segmental reinforcement die of boron steel pipe
  • High-pressure gas bulging thermoforming segmental reinforcement die of boron steel pipe

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Embodiment 1

[0047] Embodiment 1: An inflatable hot forming process for boron steel pipes. The material of the boron steel pipes is 22MnB5, boron steel 22MnB5, material thickness 2.6mm, round pipe outer diameter 100mm, and length 850mm. The length of the workpiece to be formed remains unchanged, and the cross-sectional circumference of the two end regions remains unchanged at 100mm, and the central area is expanded and formed, gradually changing from 100mm to 105mm in the central position. The material properties of the workpiece are required to be the hard zone HS1150 at both ends, and the central expansion and deformation zone is the segmented strengthened soft zone HS400;

[0048] The above-mentioned workpieces are specifically processed through the following steps:

[0049] 1. Boron steel straight pipe preparation, material thickness 2.6mm, outer diameter 100mm, length 1000mm;

[0050] 2. Heat the boron steel pipe to 900°C in the heating device to completely austenitize, and at the same time...

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Abstract

The invention relates to a high-pressure gas bulging thermoforming segmental reinforcement die of a boron steel pipe. The die comprises an upper die base and a lower die base, and is characterized in that an upper die hard area forming insert and an upper die soft area forming insert are mounted on the lower surface of the upper die base; a lower die hard area forming insert and a lower die soft area forming insert are mounted on the upper surface of the lower die base; the forming surfaces of the upper die hard area forming insert, the lower die hard area forming insert, the upper die soft area forming insert and the lower die soft area forming insert correspond to a hard area and a soft area on a workpiece of the boron steel pipe respectively; seal heads are arranged at the two ends of the workpiece respectively; the front ends of the seal heads are in contact with the pipe ends of the workpiece; an axial hydraulic cylinder or an air cylinder is connected to the rear ends of the seal heads; high-pressure gas passages are arranged in the centers of the seal heads respectively; the front ends of the high-pressure gas passages are communicated with the interior of the workpiece; a high-pressure gas station is connected to the rear ends of the high-pressure gas passages. According to the die, parts which need to be partitioned and customized according to product design and are variable in cross-section shape and circumference can be produced.

Description

Technical field [0001] The invention relates to a high-pressure gas bulging hot forming segmented strengthening die of a boron steel pipe, which belongs to the technical field of heat treatment plastic forming. Background technique [0002] As a new type of ultra-high-strength hot-formed steel pipe, automobile boron steel pipe provides the possibility of segmented strengthening technology-the same part can be obtained by using different heat treatment processes in different areas of the part according to the needs of automobile design Different strength and plasticity. The production process of the soft zone technology of hot forming boron steel material is divided into 4 stages: [0003] 1) Heating: heating the boron steel pipe to the temperature required for heat treatment; [0004] 2) Transfer: transfer the boron steel pipe to the die to be stamped; [0005] 3) Forming: stamping and forming by die at high temperature; [0006] 4) Quenching cooling: controlling different cooling ra...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D26/047B21D37/16
Inventor 陈扬
Owner WUXI LANGXIAN LIGHTWEIGHT TECH CO LTD