Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Explosive welding method for improving bonding strength of aluminum-carbon steel composite material

A technology of interface bonding strength and explosive welding, which is applied in the field of explosive materials, can solve problems affecting the bonding interface strength, aluminum-steel interface disengagement, etc., and achieve the effect of reducing heat energy consumption and improving service life

Active Publication Date: 2015-04-22
725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
View PDF8 Cites 9 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, aluminum-steel composite materials for electrolytic aluminum are mainly manufactured by explosive welding. However, due to the thicker aluminum layer, in order to obtain better interface bonding strength, the thinner pure aluminum is generally used as the middle layer and the explosion is carried out twice. Welding, that is, the 3-4mm thick pure aluminum intermediate layer is explosively welded to the steel plate, and then the 8-12mm thick pure aluminum clad layer is explosively welded to the intermediate layer. There is a certain thickness of the molten layer at the aluminum-steel bonding interface. It affects the strength of its bonding interface, especially the transition joint made of aluminum-steel composite material is more serious when the working temperature of electrolytic aluminum is >300 ° C, and even the phenomenon of aluminum-steel interface detachment occurs

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Explosive welding method for improving bonding strength of aluminum-carbon steel composite material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0018] The invention is an explosive welding method for improving the bonding strength of the aluminum-carbon steel composite material interface. The explosive welding method can greatly reduce the heat energy consumption of the aluminum-carbon steel interface through one-time explosive welding, and significantly reduce the melting of the aluminum-carbon steel interface. Thereby improving the interfacial bonding strength of aluminum-carbon steel composites.

[0019] The present invention is used in the explosive welding method to the base layer, the middle thin layer, the cladding layer and 8 # Industrial detonators.

[0020] The base layer is Q235B carbon steel, and the thickness of the base layer is controlled at 40~45mm.

[0021] The middle thin layer is Q235B carbon steel, and the thickness of the middle thin layer is controlled at 0.2~1mm.

[0022] The composite layer is 1060 aluminum, and the thickness of the composite layer is controlled at 8-14mm.

[0023] The prese...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Thicknessaaaaaaaaaa
Thicknessaaaaaaaaaa
Login to View More

Abstract

An explosive welding method for improving the bonding strength of an aluminum-carbon steel composite material comprises the steps of respectively conducting surface polishing on the explosive welding faces of a carbon steel base layer (2), a carbon steel middle thin layer (4) and an aluminum composite layer (5), horizontally arranging the base layer on a foundation (1), arranging the upper end face of the base layer on the carbon steel middle thin layer through supporting of superposed copper pieces (3), forming a separation distance S2 between the middle thin layer and the base layer, arranging the composite layer on the upper end face of the middle thin layer through supporting of the superposed copper pieces, forming a separation distance S1 between the composite layer and the middle thin layer, finally laying explosive (6) with density of 0.5-0.8 g / cm<2> and thickness H on the upper end face of the composite layer and burying detonators (7), wherein the detonation speed is controlled to be 2000-2600 m / s, the composite layer can sequentially bumps the middle thin layer and the base layer through one-time explosive welding, the three-layer integrated aluminum-carbon steel composite material is formed, heat energy consumption is obviously reduced, a melting phenomenon does not occur, and the interface bonding strength is improved.

Description

technical field [0001] The invention belongs to the technical field of explosive materials, and in particular relates to an explosive welding method for improving the interface bonding strength of aluminum-carbon steel composite materials in the electrolytic aluminum industry. Background technique [0002] In the electrolytic aluminum industry, in order to meet the connection requirements of aluminum guide rods and carbon steel, it is necessary to use aluminum-steel composite materials to make transition joints produced by electrolytic aluminum instead of crimping, riveting, cladding or bolting. transition joints. [0003] At present, aluminum-steel composite materials for electrolytic aluminum are mainly manufactured by explosive welding. However, due to the thicker aluminum layer, in order to obtain better interface bonding strength, the thinner pure aluminum is generally used as the middle layer and the explosion is carried out twice. Welding, that is, the 3-4mm thi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B23K20/08B23K20/24
CPCB23K20/08B23K20/2275B23K20/24B23K2103/16
Inventor 辛宝徐宇皓李演楷
Owner 725TH RES INST OF CHINA SHIPBUILDING INDAL CORP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products