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Processing equipment for reshaping rail head profiles

A contour processing and reshaping technology, which is applied in the direction of track, track laying, track maintenance, etc., can solve the problems of high equipment maintenance cost, complex structure, affecting the smoothness and accuracy of rails, etc.

Active Publication Date: 2017-03-22
CRCC HIGH TECH EQUIP CORP LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The invention patent with the notification number CN 1296561C discloses a method and corresponding equipment for reshaping at least one wheel-rail contact surface of a rail. Longitudinal more than five, preferably nine milling paths, in order to produce the rail-wheel-rail contact surface, preferably the bulge of the rail head cross-section in one circumferential grinding step, has the disadvantage that the use of circumferential climb milling When machining the profile of the rail head, there is a problem of cutting pressure angle, which affects the accuracy of the longitudinal smoothness of the rail, and paradoxically, if the accuracy of the longitudinal smoothness of the rail needs to be improved, the diameter of the milling disc must be increased, which leads to complex milling power and the structure of the corresponding running equipment , increase the cutting cost, and the maintenance cost of complex equipment is also high; in addition, since there are more than five, preferably nine, milling tracks in the longitudinal direction of the rail, the milling tracks need to be polished after the circumferential milling of the rail head, especially for high-speed For railway lines, this kind of grinding is essential. Only the polished rails can reduce the running noise and meet the operation requirements of high-speed railway lines. However, due to the large number of tracks that need to be polished, the grinding cost is high

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  • Processing equipment for reshaping rail head profiles
  • Processing equipment for reshaping rail head profiles
  • Processing equipment for reshaping rail head profiles

Examples

Experimental program
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Effect test

Embodiment 11

[0098] Example 1.1: Figure 1-Figure 5 They are respectively a structural schematic diagram of a preferred embodiment of the reshaped rail head profile processing equipment described in the first aspect of the present invention, the milling assembly in this embodiment, the meshing relationship between the milling assembly and the rail, the enlarged structure of the milling assembly, the milling assembly and The schematic diagram of the relative positions of the rails. In this embodiment, a reshaped rail head profile processing equipment includes rough milling equipment and fine milling equipment. The rough milling equipment is arranged in front of the advancing direction of the rail, and the rough milling equipment is arranged at Rear along the direction of advance of the rail.

[0099] In this embodiment, the rough milling equipment and the fine milling equipment are installed in the running device 10, so that the running device 10 can perform rough milling and finishing mill...

Embodiment 12

[0115] Embodiment 1.2, a reshaped rail head contour processing equipment, is the same as Embodiment 3.1, the difference is: the milling main unit 31_A lower part is equipped with a grinding drive device, the grinding drive device is connected to the grinding unit, the grinding The unit is used for fine grinding of rails.

[0116] In the above embodiment, the reshaping rail head profile processing equipment can respectively trim the rail profiles on the left and right sides or simultaneously trim the track profiles of the left and right rails in one pass; and the two sets of meshing milling cutters form The front and back of the equipment are arranged on the formed railway line, and the rough machining and finishing of the rail can be realized in one pass to meet the operation requirements of the railway line. The support base 39_B, 39_A is used to support the Y direction moving base 36_B, 36_A, and the moving base realizes the Y direction feed motion through the moving guide r...

Embodiment 21

[0119] Embodiment 2.1: a kind of processing method of reshaping rail head profile, it comprises the following steps:

[0120] a 1 .Arrange two sets of meshing milling cutter heads longitudinally along a single rail;

[0121] b 1 .Longitudinal arrangement of a group of meshing forming milling cutters I along the single rail in front of the reshaping rail head profile processing equipment running direction;

[0122] c 1 . A group of meshing and forming milling cutters II are longitudinally arranged along the single rail behind the running direction of the reshaping rail head profile processing equipment;

[0123] d 1 .Feed the meshing forming milling cutter disc Ⅰ to the rail head, roughing the profile of the rail head;

[0124] e 1 .Feed the meshing forming milling cutter disc II to the rail head to finish the profile of the rail head, thereby improving the smoothness of the processed rail surface;

[0125] f 1 .Reshaping rail head profile processing equipment advances ...

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Abstract

The invention provides processing equipment for a re-forming rail head contour. The processing equipment for the re-forming rail head contour comprises a supporting substrate, a first movable guide rail is installed on the supporting substrate, the first movable guide rail is connected with a Y-direction movable base, a Y-direction guide rail is installed on the Y-direction movable base, the Y-direction guide rail is connected with a lifting mechanism, a Z-direction movable base is installed on the outer side of the lifting mechanism, a Z-direction guide rail is installed on the outer side of the Z-direction movable base, the Z-direction guide rail is connected with a main milling unit, a milling component is installed at the lower portion of the main milling unit, a Y-direction guiding device is also installed at the lower portion of the main milling unit, and the processing equipment for the re-forming rail head contour is installed in a running device. A cutting pressure angle does not exist in the processing equipment for the re-forming rail head contour, two milling cutter discs transmit in a meshing mode to achieve rail head contour re-forming, stress is uniform in the forming process, and the forming precision is high.

Description

technical field [0001] The present invention relates to a milling cutter for reshaping the rail head profile of a rail by means of a milling cutter engaged in at least one operation and to a device for carrying out the method described above. Background technique [0002] As an infinitely long beam supported on a continuous elastic foundation, the rail mainly bears the concentrated vertical load from the locomotive and produces a certain bending moment on its section. The rail includes the rail head, rail waist and rail bottom. As the operation time increases, various diseases will occur at the contact point with the vehicle tread, such as corrugation, flash, uneven joints, etc., which will affect the comfort of the running train and accelerate the loss of the rail. Therefore, it is necessary to repair the rail The reshaping process of the rail profile achieves the purpose of prolonging the service life of the rail, improving the comfort of the running train, and reducing th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E01B31/13
CPCE01B31/13
Inventor 蔡昌胜方健康熊泽民胡斌李海昆韩双平
Owner CRCC HIGH TECH EQUIP CORP LTD
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