Thermoplastic composite material floor and preparation method and apparatus thereof

A composite material and thermoplastic technology, applied in the field of composite materials, can solve health hazards and other problems, and achieve the effects of no permanent deformation, short molding cycle and good durability

Inactive Publication Date: 2015-06-10
LIAONING LIAOJIE SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

And after a long period of time after the floor is installed, a large amount of toxic gas is still released, causing health hazards to people living in the house

Method used

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  • Thermoplastic composite material floor and preparation method and apparatus thereof
  • Thermoplastic composite material floor and preparation method and apparatus thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] A kind of preparation method of thermoplastic composite material floor of the present invention, utilize as figure 1 The production device shown is prepared, comprising the following steps:

[0046] (1) Lay 20 layers of unidirectional continuous carbon fiber reinforced polyethylene prepreg tape (produced by Liaoning Liaojie Technology Co., Ltd.) according to 0 / 90, with a thickness of 5mm, in which the carbon fiber content is 30wt%, and the polyethylene content is 70wt%. Place it on the paving platform 1;

[0047] (2) Put the paved material into the infrared oven 3 for heating through the conveying device 2, heat for about 4 minutes to melt the resin, and control the temperature of the oven 3 to 160°C;

[0048] (3) Then quickly transfer the molten composite material to the mold 4 through the conveying device 2, pressurize and keep the pressure for cooling for 3 minutes, the temperature of the mold 4 is controlled at 50°C, and the pressure is controlled at 5MP;

[0049]...

Embodiment 2

[0053] A kind of preparation method of thermoplastic composite material floor of the present invention, utilize as figure 1 The production device shown is prepared, comprising the following steps:

[0054] (1) Stack 15 layers of hybrid fiber cloth woven by OCV's Twintex {polypropylene fiber (produced by Jiangsu Hengli Group) and glass fiber (produced by Zhejiang Jushi Group) mixed fiber yarn}, with a thickness of 8mm, and the content of polypropylene fiber is 50wt%, the glass fiber content is 50wt%, placed on the paving platform 1;

[0055] (2) Put the paved material into the infrared oven 3 for heating through the conveying device 2, heat for about 3 minutes to melt the resin, and control the temperature of the oven 3 to 170°C;

[0056](3) Then quickly transfer the molten composite material to the mold 4 through the conveying device 2, pressurize and keep the pressure for cooling for 8 minutes, the temperature of the mold 4 is controlled at 80°C, and the pressure is controll...

Embodiment 3

[0061] A kind of preparation method of thermoplastic composite material floor of the present invention, utilize as figure 1 The production device shown is prepared, comprising the following steps:

[0062] (1) Stack 20 layers of composite materials to a thickness of 8mm. The composite materials used are composite mixed fiber yarn braids with different continuous fiber orientations. The continuous fibers are carbon fibers (produced by Henan Yongmei Carbon Fiber Co., Ltd.) and basalt fibers (produced by Zhejiang Shijin Basalt Fiber Co., Ltd.) with a content of 55wt%, the matrix of the composite material is a mixed thermoplastic resin composed of nylon 6 and nylon 66 (produced by Jiangsu Haian Chemical Factory), with a content of 45wt%, placed on a pavement Material platform 1;

[0063] (2) Put the paved material into the infrared oven 3 for heating through the conveying device 2, heat for about 6 minutes to melt the resin, and control the temperature of the oven 3 to 220°C;

...

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Abstract

The invention belongs to the technical field of composite materials, and relates to a thermoplastic composite material floor and a preparation method and a preparation apparatus thereof. The thermoplastic composite material floor consists of thermoplastic resin and continuous filaments which are dispersed in the thermoplastic resin in parallel along the horizontal direction of the floor in a lamelleted shape. Compared with the prior art, the preparation method has the advantages that the technology is simple, the operation is easy, the floor can be directly formed, the forming is easy, and the forming period is short; compared with the defects of mutability, easiness in wear and the like of the traditional solid wood floor and wood plastic composite floor, the floor obtained by the preparation method has the advantages that the deformation resistance is more excellent, the permanent deformation does not occur, the durability is better, and the weather ability and the corrosion resistant capacity are better.

Description

technical field [0001] The invention belongs to the technical field of composite materials, and relates to a thermoplastic composite floor and a preparation method and equipment thereof. Background technique [0002] At present, the floors sold on the market are mainly various wooden floors, such as solid wood floors, laminate floors, wood-plastic composite floors and the like. They need to use a lot of wood, wood is a scarce resource, its price is rising year by year, and the cost of raw materials for wood flooring is getting higher and higher. At the same time, extensive use of timber is not conducive to the protection of limited forest resources. In addition, there are many performance defects in wooden flooring. For example, it is easy to shrink and swell when wet, resulting in warping and deformation. Easily corroded, prone to insects and moths. Laminate flooring and wood-plastic composite flooring produce a large amount of toxic gases such as formaldehyde during th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04F15/10B29C51/00
Inventor 杨桂生刘旭
Owner LIAONING LIAOJIE SCI & TECH
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