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Fault predication device of six-axis multi-joint industrial robot

A technology for industrial robots and fault prediction, applied in manipulators, manufacturing tools, etc., can solve the problems of robot performance degradation information unable to give reasonable state prediction, vibration signal interference data volume, etc.

Inactive Publication Date: 2015-07-01
CHINA JILIANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] (1) A reasonable state forecast cannot be given for robot performance degradation information (vibration);
[0007] (2) The collected vibration signal is easily affected by external interference and has a large amount of data, so reasonable data processing and feature extraction must be carried out

Method used

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  • Fault predication device of six-axis multi-joint industrial robot
  • Fault predication device of six-axis multi-joint industrial robot

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Embodiment Construction

[0021] Such as figure 1 As shown, the present invention includes four components: a laser displacement measurement module 1 , a central processing unit 2 , a storage unit 3 and a display module 4 . This specific embodiment is aimed at the fault prediction application of the six-axis multi-joint industrial robot IRB1410 reducer wear of the ABB company, and the robot is used for welding operations. Therefore, the laser displacement measurement module 1 of the present invention adopts the one-dimensional laser displacement sensor M18 of Lyence Company, and the central processing unit 2 and storage unit 3 of the present invention select Advantech industrial computer IPC-510, and the display module 4 is a DELL brand display . Advantech industrial computer IPC-510 runs windows XP system.

[0022] The laser displacement measurement module 1 of the present invention is installed and fixed within the working range of the industrial robot, but does not affect the normal process action...

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Abstract

A fault predication device of a six-axis multi-joint industrial robot comprises a laser displacement measuring module, a central processor, a storage unit and a display module. The central processor sequentially executes the following steps: periodically receiving specific displacement process data of wrist end portions of the industrial robot, wherein the specific displacement process data is obtained by the detection of the laser displacement measuring module; comparing the displacement process data with a standard set displacement requirement, calculating displacement difference value data of a plurality of selected moments, and sending the displacement difference value data to the storage unit; applying time domain analysis, mean value extraction, standard deviation, square deviation, or the like to the displacement difference value data for obtaining a plurality of time domain characteristic values, and sending the time domain characteristic values to the storage unit; predicting a characteristic value sequence based on an ARIMA model for obtaining characteristic values of future moments; utilizing trained support vectors to classify states of the characteristic values of the future moments, so as to obtain a future degradation level estimation; and sending the degradation state prediction result to the display module. The fault predication device of the six-axis multi-joint industrial robot can predict the reduction gear wear-out failure of the industrial robot.

Description

technical field [0001] The patent of the present invention relates to a fault prediction device for a six-axis multi-joint industrial robot, in particular to a fault prediction device for a six-axis multi-joint industrial robot based on laser displacement measurement. Background technique [0002] At present, my country is facing serious problems of soaring labor cost and labor shortage. How to use industrial robots to replace most repetitive manual labor is an important topic for the transformation and upgrading of my country's industrial enterprises in the future. [0003] Six-axis multi-joint industrial robots are currently the most widely used general-purpose industrial robots, and are widely used in welding, dispensing, handling, loading and unloading, painting, grinding and other process fields. The most important mechanical component of a six-axis multi-joint industrial robot is a reducer, including a harmonic reducer and an RV reducer. During use, the reducer of an...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B25J19/00
Inventor 王凌陈长骏潘静陈锡爱许宏
Owner CHINA JILIANG UNIV
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