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Composite filter element and preparation method thereof

A composite filter element and component technology, applied in the field of industrial furnace gas purification, can solve the problems of reducing the filtering effect and gas reduction rate, increasing the cost and process complexity, reducing the specific surface area of ​​the middle layer, etc.

Active Publication Date: 2017-03-08
CHENGDU INTERMENT TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the prior art, the catalytically active substance is attached to the porous substrate through the intermediate layer carrier, and the intermediate layer material is usually TiO 2 , due to TiO 2 High viscosity, low strength, and certain hydraulicity in contact with water, so to prepare a catalytic film layer with a certain shape, mechanical strength, specific surface area and activity, it is often necessary to add various additives to the carrier, which not only increases the cost and complexity of the process properties, but also greatly reduce the specific surface area of ​​the middle layer
And since TiO 2 The water hardness of the middle layer often causes the catalytic active material to fall off after the middle layer absorbs water, greatly reducing the filtration effect and gas reduction rate

Method used

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  • Composite filter element and preparation method thereof
  • Composite filter element and preparation method thereof
  • Composite filter element and preparation method thereof

Examples

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preparation example Construction

[0029] The preparation method of the above-mentioned composite filter element 110 includes the following steps: 1) preparing the porous matrix 111a; 2) configuring the sol as the material source of the intermediate layer 111c, then impregnating the sol into the porous matrix 111a, and then making the porous matrix 111a The sol is gelled, and then the porous substrate 111a attached to the gel is heat-treated to convert the gel into nanoparticles, and then form the intermediate layer 111b; 3) configure the precursor solution of the catalytic active material, and then mix the precursor solution dipped into the porous substrate 111a attached with the intermediate layer 111b, and then heat-treated the porous substrate 111a attached with the precursor solution to form a catalytically active layer 111c on the intermediate layer 111b. And when the membrane layer 112 is arranged on the windward surface of the porous composite body 111, the following additional steps are also provided be...

Embodiment

[0034] A composite filter element 110 for the integrated treatment of dust removal and denitrification of boiler gas in a coal-fired power plant was prepared, and its dust removal and denitrification effect was tested. The preparation of the composite filter element 110, first, adopts the formula of -100 mesh aluminum powder 30% (weight), -200 mesh iron powder 70% (weight), and sinters the iron-aluminum intermetallic compound porous matrix 111a by powder metallurgy. Test its air flux is 368m 3 / m 2 .h.kpa, the average pore diameter is 35μm, the tensile strength at room temperature is 90MPa, and the porosity is 42%. Figure 6 and Figure 8 They are respectively 100 times and 500 times magnified photos of the porous matrix 111a under an electron microscope, where it can be observed that the surface of the pores of the porous matrix 111a is relatively smooth. Then configure the film liquid, the specific method is to mix the powder and the binder solution to disperse at a high ...

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Abstract

The invention relates to a filtering dedusting and reaction catalyzing technology, and discloses a composite filter core element. The composite filter core element is a functional element having filtering and reaction catalyzing dual effects on a substance to be filtered, the composite filter core element has a porous complex, the porous complex comprises a porous matrix and a catalytic activity layer, the porous matrix is formed by a porous material, the catalytic activity layer is attached to the pore surface of the porous matrix and is formed by a catalytic active substance, the porous complex also comprises an intermediate layer, the intermediate layer is formed by nanoparticles accumulated on the surface of the porous matrix, the catalytic activity layer is attached to the pore surface of the porous matrix through the intermediate layer, and the intermediate layer is made of a titanium-aluminum composite oxide. The invention also discloses a production method of the composite filter core element. The surface of the intermediate layer is more rough than the pore surface of the porous matrix, so the specific surface area of the porous matrix is greatly improved, thereby the content and the arrangement uniformity of the catalytic activity substance are substantially improved, and the catalytic reaction rate is improved.

Description

technical field [0001] The invention relates to purification treatment of industrial furnace gas, in particular to dust removal and denitrification of industrial furnace gas. Wherein, the term "industrial furnace gas" refers to the furnace gas produced by industrial furnaces. In addition, the present invention also relates to a composite filter element, that is, a functional element with dual functions of filtering dust and catalyzing the material to be filtered. Background technique [0002] Industrial furnace gas often contains a large amount of dust and nitrogen oxides. A typical example is the furnace gas of a coal-fired power plant boiler. The nitrogen oxides contained in it are the main cause of acid rain. It also contains dozens of grams of dust. The usual method for purifying industrial furnace gas with high dust and nitrogen oxide content such as coal-fired power plant boiler furnace gas is to first introduce the furnace gas into the SCR reactor (in the process of...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01D53/90B01D53/88B01D53/56B01D46/00B01J23/22B01J23/30
Inventor 高麟汪涛莫代林李波覃金刘勇任德忠
Owner CHENGDU INTERMENT TECH
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