Composite filter element and preparation method thereof
A composite filter element and component technology, applied in the field of industrial furnace gas purification, can solve the problems of reducing the filtering effect and gas reduction rate, increasing the cost and process complexity, reducing the specific surface area of the middle layer, etc.
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[0029] The preparation method of the above-mentioned composite filter element 110 includes the following steps: 1) preparing the porous matrix 111a; 2) configuring the sol as the material source of the intermediate layer 111c, then impregnating the sol into the porous matrix 111a, and then making the porous matrix 111a The sol is gelled, and then the porous substrate 111a attached to the gel is heat-treated to convert the gel into nanoparticles, and then form the intermediate layer 111b; 3) configure the precursor solution of the catalytic active material, and then mix the precursor solution dipped into the porous substrate 111a attached with the intermediate layer 111b, and then heat-treated the porous substrate 111a attached with the precursor solution to form a catalytically active layer 111c on the intermediate layer 111b. And when the membrane layer 112 is arranged on the windward surface of the porous composite body 111, the following additional steps are also provided be...
Embodiment
[0034] A composite filter element 110 for the integrated treatment of dust removal and denitrification of boiler gas in a coal-fired power plant was prepared, and its dust removal and denitrification effect was tested. The preparation of the composite filter element 110, first, adopts the formula of -100 mesh aluminum powder 30% (weight), -200 mesh iron powder 70% (weight), and sinters the iron-aluminum intermetallic compound porous matrix 111a by powder metallurgy. Test its air flux is 368m 3 / m 2 .h.kpa, the average pore diameter is 35μm, the tensile strength at room temperature is 90MPa, and the porosity is 42%. Figure 6 and Figure 8 They are respectively 100 times and 500 times magnified photos of the porous matrix 111a under an electron microscope, where it can be observed that the surface of the pores of the porous matrix 111a is relatively smooth. Then configure the film liquid, the specific method is to mix the powder and the binder solution to disperse at a high ...
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