Minimum operation time control method of multistage intermittent process

A technology of running time and control method, applied in the information field, can solve problems such as the inability to guarantee the efficient operation of global optimal production, the difficulty of efficient operation of intermittent processes, and the consideration of only single-stage high-precision control, etc.

Active Publication Date: 2015-09-23
LIAONING UNIVERSITY OF PETROLEUM AND CHEMICAL TECHNOLOGY
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Previous research on the control of batch processes often only considered single-stage high-precision control, and only considering single-stage optimal control cannot guarantee global optimum and overall efficient operation of production
In addition, in the actual industrial process, the running time of the stage is mostly obtained from actual experience or estimation, which also prolongs the time required for the actual operation of the batch process to a certain extent, and brings essential difficulties to the efficient operation of the batch process
In the existing theoretical research, there are no research results on the running time of each stage, only some research on the switching conditions and switching time of adjacent stages

Method used

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  • Minimum operation time control method of multistage intermittent process
  • Minimum operation time control method of multistage intermittent process

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Embodiment

[0144] The injection molding process is a typical batch production process, and each batch mainly includes three steps, namely injection section→pressure holding section→cooling section. In the injection section, the screw moves forward to extrude the melt stored at the front end of the barrel (the raw material is heated by the heating ring) forward, flows through the runner, the runner, the gate, and enters the closed mold cavity ( inside the mold cavity). When the cavity is completely filled, the molding process switches from the injection section to the pressure holding section. In the pressure-holding section, the screw advances at a very low speed to maintain a certain nozzle pressure. A small amount of melt continues into the mold cavity, compensating for volume shrinkage due to cooling and solidification of the material. Once the gate with the smallest cross-sectional area in the mold is substantially solidified, the packing section stops and the process enters the co...

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Abstract

The invention discloses a minimum operation time control method of a multistage intermittent process. The method comprises the following steps: a hybrid state space model of an intermittent process is established; a two-dimensional augmentation model of the intermittent process is constructed, and accordingly, a two-dimensional closed-loop hybrid state space model is obtained; and for the two-dimensional closed-loop hybrid state space model of the intermittent process, by use of an average residence time method, the total minimum operation time of adjacent stages in the intermittent process is solved. According to the invention, for the multistage feature, the repletion feature and the two-dimensional feature of the intermittent process, a two-dimensional iteration learning controller is designed, and the switching sequence in a two-dimensional form is determined on the basis that the multistage intermittent process is taken as a switching system. The control performance of the intermittent process under the condition of the controller and the switching process is enabled to be the best, the total minimum operation time of the adjacent stages is solved, and accordingly, solution of the minimum time of total operation can be expanded to multiple stages, such that the time cost can be decreased, the production efficiency is substantially improved, and high-efficient production operation in the intermittent industry of China is effectively facilitated.

Description

technical field [0001] The invention belongs to the field of information technology, and in particular relates to a method for controlling the minimum running time of a multi-stage batch process. Background technique [0002] The batch process is the first choice for the production of multi-variety, small-batch, high-value-added products. Because it meets the needs of modern production, it occupies a high proportion in my country's industrial production. In a typical batch process, products are always produced batch by batch, relying on repeated production to obtain a large number of identical products, that is, the batch process has repetitive characteristics; in addition, the batch process also has dynamic and rapid evolution within batches and batch-to-batch Dynamically slowly evolving two-dimensional (2D) properties. [0003] In each batch, the batch process is a multi-stage process of producing products. Due to the different production purposes and process characterist...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B13/04
Inventor 王立敏于晶贤朱城杰姜凤利
Owner LIAONING UNIVERSITY OF PETROLEUM AND CHEMICAL TECHNOLOGY
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