Double supporting rollers-type double circular molds granulator

A support roller and granulator technology, which is applied in the direction of mold extrusion granulation, etc., can solve the problems of difficulty in controlling the feeding amount and feeding uniformity, limited feeding space, and low bearing capacity, and achieves convenient disassembly and replacement Fast, simple and stable material receiving process, and the effect of improving granulation efficiency

Inactive Publication Date: 2015-11-04
NANJING UNIV OF SCI & TECH
View PDF3 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The current pellet mills in the feed and biomass fields mainly use the roller-ring mode, that is, the rollers in the ring die press the material into the die hole of the ring die, but since the ring die and the rollers can only be supported by cantilever , and the material to be extruded must be spread into the inner surface of the ring die, and the feeding space is very limited, so it is very difficult to control the feeding amount and feeding uniformity, so the extrusion process is very unstable and the vibration is severe
Since the pressing roller is a solid round roller, the extrusion force on the die-free hole area on the ring die is very high, and the diameter of the pressing roller must be less than half or more of the ring die, so its energy consumption is high, and the efficiency is difficult to improve. poor control
The emergence of the double-ring die granulation process has found a way to solve the problems of low efficiency, large vibration and low output of the existing granulator. However, the support rigidity of the ring die of the current double-ring die pellet mill is poor, and the feeding, transmission and receiving systems are not perfect, which makes the double-ring die pellet mill unable to be used for extrusion of feed and biomass. powerful field
Moreover, due to the large extrusion force and unstable spacing adjustment, the ring die of the current double-ring die granulator is very narrow, the granulation process is stable, the bearing capacity is low, and the technical level is poor, which greatly weakens the application value of the double-ring die granulator

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Double supporting rollers-type double circular molds granulator
  • Double supporting rollers-type double circular molds granulator
  • Double supporting rollers-type double circular molds granulator

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0038] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0039] to combine Figure 1 to Figure 8 , a double support roller double ring mold granulator, including the first support roller 1, the first rotating shaft 2, the first ring mold 4, the casing 5, the impeller 6, the impeller shaft 7, the hopper 8, the bracket 9, the second Ring die 10, second rotating shaft 12, second support roller 13, door cover 14, collecting trough 15, first scraper 16, second scraper 17, first bearing sleeve 19, first pulley 20, surplus material chute 21 , gear reducer 24, main motor 25, second pulley 26, second bearing sleeve 27, gland 28, first synchronous belt 29, third pulley 30, first pinch pulley 31, second pinch pulley 32, the fourth pulley 33, the second synchronous belt 34, the impeller motor 35.

[0040] The casing 5 is fixed on the frame 9, the first ring mold 4 and the second ring mold 10 are arranged inside the casing 5,...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a double supporting rollers-type double circular molds granulator, which comprises a first supporting roller, a first rotating shaft, a first circular mold, a casing, an impeller, an impeller shaft, a hopper, a support, a second circular mold, a second rotating shaft, a second supporting roller, a door cover, a material collecting trough, a first scraper, a second scraper, a first bearing sleeve, a first belt wheel, a residual material groove, a gear reducer, a main motor, a second belt wheel, a second bearing sleeve, a first synchronous belt, a third belt wheel, a first compaction wheel, a second compaction wheel, a fourth belt wheel, a second synchronous belt, and an impeller motor. The double circular molds granulator has the advantages that dismounting and replacing of the circular molds are convenient and fast, the supporting rollers support the circular molds, support rigidity of the circular molds can be greatly increased, the granulator can be used for extruding the difficultly-extruded materials, width of the circular molds can be increased greatly, granulation efficiency is greatly increased; the scraper is employed for cooperating the material collecting trough for collecting the material, the material collecting trough is arranged on the door cover, when the door cover is opened, a cutter on the scraper is dismounted so that the circular molds can be rapidly replaced.

Description

technical field [0001] The invention belongs to the field of granulation machinery, and in particular relates to a double support roller type double ring mold granulator. Background technique [0002] The powder rotary extrusion granulation forming technology is widely used in the fields of feed machinery, biomass energy machinery and pharmaceutical machinery. It is the main way to produce pellet feed and biomass fuel. [0003] The current pellet mills in the feed and biomass fields mainly use the roller-ring mode, that is, the rollers in the ring die press the material into the die hole of the ring die, but since the ring die and the rollers can only be supported by cantilever , and the material to be extruded must be spread into the inner surface of the ring die, and the feeding space is very limited, so it is very difficult to control the feeding amount and feeding uniformity, so the extrusion process is very unstable and the vibration is severe. Since the pressing roll...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B01J2/22
Inventor 武凯孙宇沈江飞鄢正清彭斌彬
Owner NANJING UNIV OF SCI & TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products