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A kind of roll induction hardening process

A process method and induction quenching technology, applied in the field of material heat treatment technology, can solve the problems affecting product quality and the difficulty of controlling the width of the soft belt at both ends of the roll, and achieve the effect of a gentle decline in hardness, good hardness uniformity, and easy operation.

Active Publication Date: 2017-09-01
YIXING YONGCHANG ROLL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, cold rolling rolls generally adopt progressive induction quenching. In this quenching method, two main parameters, quenching temperature and quenching speed, need to be controlled to obtain a certain depth of hardened layer, and the width of the soft strip at both ends of the roll is not easy to control, which affects product quality

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] The material is 9Cr3Mo, and the roll quenching process is Φ220mm×1150mm. The process flow is as follows: First, the inductor is made, the diameter of the inductor is Φ260mm, and the height is 1100mm; the inductor is assembled on the quenching machine, and the height of the inductor must ensure the roll body. The widths of both ends outside the inductor are the same; the rolls to be quenched are placed in a trolley-type resistance furnace for preheating, the preheating temperature is 220 °C, and the preheating holding time is 8 hours; the preheated rolls are hoisted into In the quenching inductor, the clamping is in place; the roll rotating mechanism is turned on and the electric heating is applied, the roll body is rapidly heated to 930 ℃, and then kept for 11 minutes; Quenching and cooling, the cooling time is 20min, and the induction quenching process is completed after the spray quenching and cooling is completed. After testing, the surface hardness of the quenched r...

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PUM

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Abstract

The invention discloses a roll induction quenching process method. The roll induction quenching process method comprises the following steps that (1) a roll to be quenched is preheated, the preheating temperature is 220-250 DEG C, and the preheating holding time is 6-12 h; (2) the preheated roll to be quenched is hoisted into a quenching inductor and clamped in place, so that the two axial ends of the roll to be quenched extend out of the quenching inductor by 25-40 mm respectively; (3) a roll rotary mechanism is started and is powered on to be heated, and the temperature of a roll body is rapidly increased to 900-960 DEG C and is preserved; and (4) the roll obtained after heating and temperature preservation is rapidly hoisted into a spray quenching tank, the roll body is subjected to spray quenching and cooling, and then the induction quenching process is completed. The whole induction quenching is conducted on the roll body by setting the corresponding parameters, the purpose of controlling the depth of a quench-hardened layer of the roll is achieved, and as the quenching process parameters are reduced, the process operability of quenching and the product quality are improved.

Description

technical field [0001] The invention relates to the field of material heat treatment technology, in particular to a roll induction quenching technology method used for induction heat treatment of medium and small cold rolls. Background technique [0002] Cold roll is one of the tools for rolling a certain thickness of hot-rolled steel sheet to a certain thickness at normal temperature. With the advancement of society, the improvement of people's living standards and the advancement of rolling technology, the thickness of cold-rolled steel sheets is getting thinner and thinner. In the field of rolling some hard-to-deform metal materials and narrow strip steel, the installed capacity of small and medium-sized cold rolling mills is large, and the consumption of corresponding cold rolling rolls is also relatively large. At present, progressive induction quenching is generally used for cold rolls. In this quenching method, to obtain a certain hardened layer depth, two main param...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D1/10C21D9/38
CPCY02P10/25
Inventor 杨国平陈彬曹旭
Owner YIXING YONGCHANG ROLL