A positioning structure of a pcb board and an upper insulating support

A technology of insulating support and positioning structure, which is applied to the shape/style/structure of winding insulation, the shape/style/structure of winding conductor, casing/cover/support, etc. problems, to achieve the effect of improving production efficiency, ensuring accuracy, and simplifying structure

Active Publication Date: 2017-12-29
BERGSTROM CHINA GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In the production process of the existing brushless motor, one is to fix the PCB board on the housing first, and then assemble the PCB board and the upper insulating bracket through the terminal connection holes on the PCB board and the terminals on the upper insulating bracket. At the same time, in the actual production of this assembly method, due to the large error in the relative position between the terminal connection hole on the PCB board and the terminal on the upper insulating bracket, defective products are prone to appear in the automated production process; another It is to install the PCB board on the upper insulating bracket first, and then directly weld the wires of the stator winding to the PCB board. In actual production, this assembly method needs to manually solder the wires of the stator winding to the PCB board. Therefore, it is difficult Automate

Method used

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  • A positioning structure of a pcb board and an upper insulating support
  • A positioning structure of a pcb board and an upper insulating support
  • A positioning structure of a pcb board and an upper insulating support

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Embodiment 1

[0038] The embodiment of the present invention provides a positioning structure for a PCB board and an upper insulating bracket, which is suitable for brushless motors, see figure 1 , the positioning structure includes: an upper insulating bracket 4 .

[0039] The upper surface of the upper insulating support 4 is evenly provided with a plurality of positioning platforms 41 along the circumferential direction, and the top surface of the positioning platforms 41 is higher than the top surface of the terminal fixing seat 42 arranged on the upper surface of the upper insulating support 4. h, h is greater than zero, The terminal fixing seat 42 is used for inserting an insulation displacement (Insulation Displacement Connection, “IDC” for short) terminal (not marked in the drawings).

[0040] The top surface of each positioning platform 41 is provided with a guide positioning column 411, and one end where the guiding positioning column 411 cooperates with the PCB board 2 is a taper...

Embodiment 2

[0051] The embodiment of the present invention provides a positioning structure for a PCB board and an upper insulating bracket, which is suitable for brushless motors, see Figure 4 , the positioning structure includes: an upper insulating bracket 4 .

[0052] The upper surface of the upper insulating support 4 is evenly provided with a plurality of positioning platforms 41 along the circumferential direction, and the top surface of the positioning platforms 41 is higher than the top surface of the terminal fixing seat 42 arranged on the upper surface of the upper insulating support 4. h, h is greater than zero, The terminal fixing base 42 is used for inserting IDC terminals.

[0053] The top surface of each positioning platform 41 is provided with a guide positioning column 411, and one end where the guiding positioning column 411 cooperates with the PCB board 2 is a tapered structure; There is a wire slot 413 for limiting wires.

[0054] see Figure 5 , the top surface o...

Embodiment 3

[0081] An embodiment of the present invention provides a positioning structure for a PCB board and an upper insulating bracket. In practical applications, the upper insulating bracket in the positioning structure can form a stator with an insulating bracket with other structures. See Figure 8 , the stator with an insulating support includes: a stator core 5, an upper insulating support 4 and a lower insulating support 7 are respectively inserted on the upper and lower end surfaces of the stator iron core 5, and a plurality of terminals are arranged on the upper surface of the upper insulating support 4 The fixing seat 42 and a plurality of wire passing seats 46 are provided on the lower surface of the lower insulating support 7 with a plurality of wire passing seats 46 .

[0082] see Figure 9 and Figure 10 , the upper slot insulation 43 on the upper insulating bracket 4, the winding teeth (not marked in the drawings) on the stator core 5 and the lower slot insulation 73 on...

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Abstract

The invention discloses a positioning structure of a PCB board and an upper insulating support, belonging to the technical field of brushless motors. The positioning structure includes: a PCB board and an upper insulating support, and a plurality of positioning platforms are arranged on the upper surface of the upper insulating support, and the top surface of the positioning platform is higher than the top surface of the terminal holder by h; the top surface of each positioning platform is provided with There are guiding and positioning columns matched with the positioning holes and fixing holes matched with the mounting holes. The end of the guiding and positioning columns matched with the positioning holes is a tapered structure, and the side wall of each positioning platform is provided with a wire-passing groove for limiting wires. In the positioning structure of the present invention, during the assembly process of the PCB board and the upper insulating bracket, the guiding positioning column is first matched with the positioning hole, so that the precise positioning between the terminal on the upper insulating bracket and the terminal connection hole on the PCB can be realized, and then It can reduce the number of defective products in automatic production and improve the yield.

Description

technical field [0001] The invention relates to the technical field of brushless motors, in particular to a positioning structure for a PCB board and an upper insulating support. Background technique [0002] A brushless motor is a motor without brushes and commutators (or collector rings), which operates by changing the alternating frequency and waveform of the current wave that passes into its stator winding coil. Brushless motors are widely used by major manufacturers because of their high efficiency, low energy consumption, low noise, long life, high reliability, servo control, stepless frequency conversion speed regulation, relatively low cost and ease of use. [0003] The existing brushless motor mainly includes: a housing, a printed circuit board ("PCB" for short), a rotor, and a stator. The stator includes: an upper insulating bracket, a stator core, a lower insulating bracket, and a stator winding. The upper insulating bracket and the lower insulating bracket are r...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H02K3/34H02K3/38
CPCH02K3/522H02K2211/03H02K2213/03H02K11/33H02K2203/12H02K5/225H02K3/28H02K3/525H02K2203/03
Inventor 李更祥王磊杨奎林
Owner BERGSTROM CHINA GRP
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