Linear array CCD-based ABS gear ring defect online detection device and method

An ABS ring gear and linear array technology, applied in the field of ABS ring gear defect detection, can solve problems such as inability to detect rust spots, effusion, ineffective detection of ring gear defects, and inability to determine the defect type, etc., achieving a simple detection method Easy to use, cost-effective, and fast scanning results

Inactive Publication Date: 2016-02-03
CHINA JILIANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the detection methods commonly used in the industry, such as mechanical method, projection method, tooth induction detection method, etc., are mostly used to detect the pitch error of the ring gear. The above detection methods can detect defects such as missing teeth, scratches, indentations, etc., but cannot detect Rust spots, effusion and other defect types cannot effectively detect ABS ring gear defects
In addition to the above detection methods, there is also a method on the market that simulates the working environment of the automotive ABS system for ABS ring gear detection, which can effectively detect ABS ring gear defects, but the cost of testing equipment is high and the loss is large, and it can be judged whether the ABS ring gear is defective. , but the defect type cannot be determined

Method used

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  • Linear array CCD-based ABS gear ring defect online detection device and method
  • Linear array CCD-based ABS gear ring defect online detection device and method
  • Linear array CCD-based ABS gear ring defect online detection device and method

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Embodiment Construction

[0020] The device in the present invention includes a servo motor, a positioning wheel, a linear array CCD camera, a camera bracket, a light source (position and brightness can be adjusted), a rotating fixture for the light source, a sliding track, an ABS gear ring is set on the positioning wheel, and a linear array CCD The camera is fixed on the camera bracket and set facing the ABS ring gear. The height of the camera bracket is fixed according to the scanning range of the camera so that the ABS ring gear is within the scanning range of the linear array CCD camera, and the height of the camera is always fixed, and the scanning width of the CCD linear array is large. It is different from the width of the general ring gear, so it is not necessary to adjust the height of the camera according to the change of the ABS ring gear width specification. The linear array CCD camera can move back and forth along the sliding track on the camera bracket to realize the camera focus adjustment...

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Abstract

The invention discloses a linear array CCD-based ABS gear ring defect online detection device and method. A linear array CCD camera is used for performing linear scanning on an ABS gear ring to be detected, and based on the splitting of an image processing technology of the linear array CCD, the gray level image recurrence and defect detecting processing are realized. A complete gray level image can be acquired by only one circle of rotation of the ABS gear ring, thus realizing defect complete scanning detection. The linear array CCD camera has the characteristics of high flexibility, large dynamic range and high frequency response, and the linear array CCD camera is used for performing defect detection of the ABS gear ring, and can realize the detection more accurately and faster compared with the prior art. The linear array CCD image processing technology-based ABS gear ring online defect detection device is suitable for ABS gear rings of different types and more accords with actual needs.

Description

technical field [0001] The invention relates to a defect detection method of an ABS ring gear, in particular to an on-line defect detection device and method for an ABS ring gear based on a linear array CCD image processing technology. Background technique [0002] With the wide application of automobiles in our daily life, people pay more and more attention to the safety performance of automobiles, and the reliability of automobile ABS system has become the content that people pay more and more attention to. The reliability of automobile ABS system directly affects the life and property safety of automobile users and social public order. In the ABS system, the ABS ring gear is the key to the input signal of the system, so the detection of the defect of the ABS ring gear is particularly important. [0003] The ABS ring gear is mostly made of ferromagnetic materials, such as No. 35 steel and No. 45 steel, and its surface is mostly galvanized or chrome-plated. The production...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N21/88
Inventor 陆枫胡佳成常旭李东升
Owner CHINA JILIANG UNIV
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