Fully-automatic filling assembly line and filling method

An assembly line, fully automatic technology, applied in packaging, bottle filling, liquid bottling, etc., can solve problems such as low production efficiency, waste of time, slow filling and feeding, and achieve the effect of improving efficiency

Inactive Publication Date: 2016-02-17
GUANGZHOU XIONGTAO INTELLIGENT EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem to be solved by the present invention is that the traditional filling line single-piston single-material cylinder feeds slowly for each filling, and the bottle needs to be stopped during filling, which wastes time and low production efficiency.

Method used

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  • Fully-automatic filling assembly line and filling method
  • Fully-automatic filling assembly line and filling method
  • Fully-automatic filling assembly line and filling method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] This embodiment includes a control system 100 , a conveying device 200 , a first double-cylinder filling valve body 300 , a second double-cylinder filling valve body 700 and a double-head asynchronous filling nozzle 400 .

[0042] After starting, the conveying device 200 is driven by a stepping motor to drive the empty bottles placed above to advance, such as Figure 4 and Figure 5 As shown, when the first filling detection sensor 402 detects an empty bottle, the servo motor starts to drive the first filling nozzle 401 on the first slider slide rail 405 to run synchronously with the movement speed of the empty bottle, as Figure 6 As shown, at the same time, the filling nozzle lifting device 406 drives the connected first filling nozzle 401 to press down, and the first gripper 408 on the first filling nozzle 401 clamps and positions the empty bottle nozzle to realize filling while walking Loading action; since there are two parallel slide rails in the same vertical pl...

Embodiment 2

[0051] This embodiment includes a control system 100 , a conveying device 200 , a first double-cylinder filling valve body 300 , a second double-cylinder filling valve body 700 and a double-head asynchronous filling nozzle 400 .

[0052] After starting, the conveying device 200 is driven by a stepping motor to drive the empty bottles placed above to advance, such as figure 1 , Figure 4 and Figure 5 As shown, the empty bottle detection sensor 201 detects the passing empty bottle, calculates the time t1 when the empty bottle moves to the first filling nozzle with the moving speed of the conveying device, and the time t2 when the next empty bottle moves to the second filling nozzle; after t1 time Afterwards, the servo motor starts to drive the first filling nozzle 401 on the first slide block slide rail 405 to run synchronously with the speed of the empty bottle, as Figure 6 As shown, at the same time, the first gripper 408 on the first filling nozzle 401 clamps and position...

Embodiment 3

[0054] The fully automatic filling line of this embodiment, on the basis of the structure of Embodiment 1, also includes a guardrail device 500, such as Figure 4 The shown guardrail device 500 utilizes the forward and reverse principle of the right-angle installation of the bevel gear 504 to rotate the drive shaft 501 to adjust and drive the swing arm 502 to open or close to clamp the bottle body.

[0055] Preferably, a guardrail 503 is connected to the clamping end of the swing arm, and the bottle body is clamped by opening or closing the guardrail 503 .

[0056] Preferably, a pressure sensor is provided on the guardrail 503, and the rotation angle of the gear 504 is automatically adjusted through the feedback signal of the pressure sensor, so as to realize adaptive clamping of bottles of different sizes.

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Abstract

The invention relates to the technical field of filling, and discloses a fully-automatic filling assembly line and a filling method. The fully-automatic filling assembly line comprises a conveying device, a support used for fixing and provided with filling nozzle movement devices capable of horizontally moving, and double-end asynchronous filling nozzles arranged on the filling nozzle movement devices, wherein each double-end asynchronous filling nozzle comprises a first filling nozzle and a second filling nozzle which are connected with a first double-cylinder filling valve body and a second double-cylinder filling valve body respectively. Each double-cylinder filling valve body is connected with the corresponding filling nozzle and a charge nozzle through a reversing valve, and each two material cylinders alternately carry out material storage and discharge, without the need of waiting for a material suction process; in each double-end asynchronous filling nozzle structure, the two filling nozzles relatively independently fill, and can synchronously move in parallel to the conveying device, and stopping for the movement of the conveying device is not required during filling; guardrail devices at the two sides of the conveying device clamp a bottle body through angle adjustment, and manual machine adjustment carried out through spending time is not required in case of bottle type replacement and production; and the working efficiency of the assembly line is greatly increased.

Description

technical field [0001] The invention relates to the technical field of filling, in particular to a fully automatic filling line. Background technique [0002] The six-head and eight-head multi-head filling machines currently on the market have high production efficiency, but they can only fill a small number of standard bottles. Every time a bottle type is changed, manual debugging is required and the debugging time is long, and the multi-head filling machine itself must be equipped with For the storage tank, the raw materials are pumped to the storage tank in advance, which results in long refueling time, long cleaning time, and serious waste. [0003] With the continuous improvement of living standards, people have higher and higher requirements for products, and there are more and more market segments, especially daily chemical products. Each product is only aimed at a specific group of people. In the increasingly fierce market sales, In addition to the better quality of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B67C3/24B67C3/26
Inventor 张崑雄梁国宁周怀武
Owner GUANGZHOU XIONGTAO INTELLIGENT EQUIP CO LTD
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