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A shielding device, shielding method and evaporation system

A technology of evaporation and evaporation source, which is applied in the directions of vacuum evaporation plating, sputtering plating, ion implantation plating, etc., can solve the problems of poor repeatability stability, high cost of time accompanying, high cost of materials, etc., and achieve improved stability Improve performance and yield, achieve continuity control, and save evaporation materials

Active Publication Date: 2017-11-24
BOE TECH GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This evaporation method not only takes too long for the evaporation time, but often when the rate of the evaporation material is not stable, part of the evaporation material has been evaporated on the substrate to be coated, so that the control of the thickness of the evaporation film on the substrate to be coated is not enough. Accurate, not only wastes evaporation materials, but also affects the quality of the evaporation film layer on the substrate
[0004] The current evaporation process not only makes the yield rate of OLED display devices low, but also greatly increases the cost of OLED display devices, making OLED display devices difficult to replace LCD display devices.
Especially for the G2.5 production line, there are problems such as low production capacity, high material cost, high time accompanying cost, poor repeatability and stability, etc., and these problems have become bottlenecks hindering the development of OLED

Method used

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  • A shielding device, shielding method and evaporation system
  • A shielding device, shielding method and evaporation system
  • A shielding device, shielding method and evaporation system

Examples

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Effect test

Embodiment 1

[0034] This embodiment provides a shielding device, such as figure 1 As shown, it includes a power mechanism 1 and a shielding mechanism 2. The power mechanism 1 is used to drive the shielding mechanism 2 to change different positions in the evaporation rate control stage and the evaporation stage, and the shielding mechanism 2 is used to shield the evaporation source in the evaporation rate control stage. 3 and the evaporation channel between the substrate 4 to be coated, and keep the evaporation channel between the evaporation source 3 and the evaporation rate sensor 5 open; it is also used to open the evaporation source 3 and the substrate to be coated during the evaporation stage 4, and keep the evaporation channel between the evaporation source 3 and the evaporation rate sensor 5 open.

[0035] The blocking device can not only block the evaporation channel between the evaporation source 3 and the substrate to be coated 4 in the evaporation rate control stage, but also kee...

Embodiment 2

[0046] This embodiment provides a shielding device, which is different from Embodiment 1, such as Figure 5 As shown, the shielding part 21 is in the shape of a cylinder, and one end of the cylinder is used to face the evaporation surface 31 of the evaporation source 3. The diameter of the cylinder extends away from the power mechanism 1, and the diameter of the cylinder is greater than or equal to The diameter of the vapor deposition source 3 .

[0047] In this embodiment, the connecting plate 22 is parallel to the evaporation surface 31 of the evaporation source 3 , and the angle between the diameter of the cylindrical shielding portion 21 and the connecting plate 22 is greater than 90° and less than 180°. To ensure that when the shielding part 21 rotates to the shielding position in the vapor deposition rate control stage, it can just completely shield the vapor deposition channel between the vapor deposition source 3 and the substrate 4 to be coated, so as to avoid the rat...

Embodiment 3

[0053] This embodiment provides an evaporation system, including the shielding device in any one of Embodiments 1-2.

[0054] Wherein, the evaporation system also includes an evaporation source, an evaporation rate sensor and an evaporation film thickness controller, and the evaporation source is used for evaporating a film layer on the substrate to be coated. The evaporation rate sensor is used to collect the evaporation rate of the evaporation source, and send the collected evaporation rate to the evaporation film thickness controller. The evaporation film thickness controller is used to control the thickness of the film layer evaporated onto the substrate to be coated according to the evaporation rate. The control module of the shielding device is connected to the evaporation film thickness controller, and the evaporation film thickness controller is also used to control the control module to send a control command to the power mechanism.

[0055] By adopting the shielding...

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Abstract

The invention provides a shielding device, a shielding method thereof and an evaporation system. The shielding device comprises a power mechanism and a shielding mechanism. The power mechanism is used for driving the shielding mechanism to be switched between different positions at the evaporation speed control stage and the evaporation stage. The shielding mechanism is used for shielding an evaporation passageway between an evaporation source and a to-be-evaporated substrate at the evaporation speed control stage and keeping an evaporation passageway between the evaporation source and an evaporation speed sensor opened, and is further used for opening the evaporation passageway between the evaporation source and the to-be-evaporated substrate at the evaporation stage and continuing to keep the evaporation passageway between the evaporation source and the evaporation speed sensor opened. By means of the shielding device, continuity control of evaporation is achieved, the evaporation time is shortened, evaporation materials are saved, and therefore capacity is improved, and cost is reduced; and meanwhile, stability and the yield of evaporation are improved.

Description

technical field [0001] The present invention relates to the field of display technology, in particular to a shielding device, a shielding method and an evaporation system. Background technique [0002] In the field of display technology, the OLED evaporation process needs to control the rate of evaporation materials during the evaporation process. At present, a plurality of evaporation sources are usually arranged in the evaporation chamber of an OLED, and the evaporation material in each evaporation source is used for evaporation to form a functional layer (such as a light-emitting layer, an electron transport layer or a hole layer) of an OLED device. transport layer). A baffle is arranged directly above each evaporation source, the baffle is parallel to the evaporation surface of the evaporation source, and the size of the baffle is just enough to block the evaporation surface of the corresponding evaporation source. [0003] Each evaporation source starts to control the...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C14/54C23C14/12
CPCC23C14/12C23C14/543
Inventor 付文悦陈立强冯长海
Owner BOE TECH GRP CO LTD
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