Double-sided double-pendulum blind-zone-free welding tractor and welding method thereof

A technology of welding trolley and no blind area, which is applied in the direction of welding/welding/cutting items, welding equipment, auxiliary welding equipment, etc., which can solve the problems of affecting welding quality, inability to weld completely, and large blind area of ​​one-time welding, etc. The burden of technicians, the effect of easy double-sided symmetrical welding, and easy double-sided staggered welding

Inactive Publication Date: 2016-04-20
NINGBO INST OF TECH ZHEJIANG UNIV ZHEJIANG
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

When welding with a single-sided welding trolley, there are two problems: one is single-sided welding, which has low efficiency, and the other is that the workpiece is prone to deformation due to uneven heating on both sides of the reinforcing rib of the bulbous flat steel, which affects the welding quality; The surface welding trolley can weld both sides of the T-shaped fillet weld at the same time, avoiding welding deformation and improving welding efficiency
However, the double-sided automatic welding trolley of the prior art also has the following defects: for the T-shaped fillet welds of spherical flat steel with two ends closed, since the welding torch of the automatic welding trolley and the fuselage are relatively fixed, it is always at one end or both ends during the welding process. There is a large welding blind area at the end, and the weld can not be completely welded at one time, which leads to an excessively large one-time welding blind area, and the secondary welding welding machine is time-consuming and laborious, reducing work effici

Method used

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  • Double-sided double-pendulum blind-zone-free welding tractor and welding method thereof
  • Double-sided double-pendulum blind-zone-free welding tractor and welding method thereof
  • Double-sided double-pendulum blind-zone-free welding tractor and welding method thereof

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Embodiment Construction

[0022] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0023] After the superstructure of the hull is closed up, the flat bulb steel 1 and the vertical hull steel plate 36 are T-shaped vertical fillet welds, and the T-shaped vertical fillet welds are shown in 42 labels.

[0024] Such as figure 1 , figure 2 , image 3 , Figure 4As shown, a double-sided double-pendulum welding trolley without blind spots of the present invention includes a rail climbing device, a welding device, a monitoring device for monitoring and real-time adjustment of welding parameters, and a linear track arranged on the flat bulb steel 1; The linear track includes a square flat plate 2 closely attached to the outer end surface of the ball head 1.1 of the spherical flat steel 1 and a plurality of magnetic adsorption blocks 3 closely attached to the side surface of the spherical flat steel 1. The blocks 3 are all arranged...

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Abstract

The invention discloses a double-sided double-pendulum blind-zone-free welding tractor. The double-sided double-pendulum blind-zone-free welding tractor comprises a rail climbing device, a welding device, a monitoring device used for monitoring and regulating welding parameters in real time and a linear rail arranged on flat-bulb steel (1), wherein the welding device and the monitoring device are mounted on the rail climbing device. The invention discloses a method for welding T-shaped vertical angle welding seams. The double-sided double-pendulum blind-zone-free welding tractor and the welding method thereof are high in welding efficiency and high in quality of welding seams.

Description

technical field [0001] The invention belongs to the technical field of shipbuilding, and in particular relates to a double-sided double-pendulum non-blind-zone welding trolley used for vertical welding of T-shaped fillet welds of closed spherical flat steel at both ends of a ship and a welding method thereof. Background technique [0002] Such as figure 1 As shown, after the superstructure of the hull is fully closed, the flat bulb steel 1 and the vertical hull steel plate 36 form a T-shaped vertical fillet weld, and the vertical fillet weld is generally welded by manual welding or an automatic welding trolley. Manual welding can only use hand-held welding guns to move and heat and cool slowly. The welding results have low welding efficiency, poor welding quality, low first pass rate of ultrasonic welding of fillet welds, high repair costs, more labor input, and high labor intensity. , long production cycle and other defects. The automatic welding trolley solves the above ...

Claims

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Application Information

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IPC IPC(8): B23K37/02B23K103/04
CPCB23K37/0223B23K2103/04
Inventor 刘立君齐萌杨祥林朱本船
Owner NINGBO INST OF TECH ZHEJIANG UNIV ZHEJIANG
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