Microwave and ultrasonic wave assisted cocoon cooking device and method for cooking cocoons

An ultrasonic wave and cocoon cooking technology, which is applied in textiles and papermaking, silk fiber production, mechanical treatment, etc., can solve the problems of slow heat transfer, uneven cocoon cooking degree, uneven cocoon heating, etc., and achieve the effect of reasonable structure

Active Publication Date: 2016-06-08
GUANGXI UNIVERSITY OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Patent application number ZL201420798494.8 automatic cocoon cooking machine mainly uses two vacuum infiltration machines to work in turn. After vacuum infiltration, directly add high-temperature warm water and steam to cook cocoons in high-temperature boiling mode, eliminating the need for circulating cocoon cooking machines , has made great progress; but there are still the following deficiencies: the machine only has the function of boiling cocoons in high-temperature water, and the method is single, and the cocoon cooking steam heats up the warm water in the barrel through the jacket to cook cocoons, not only slow heat transfer , the efficiency is low. From the perspective of equipment structure and heat transfer method, the central and upper parts of the cocoon in the cocoon cooking barrel heat up the slowest, and the cocoons in each part are heated unevenly, and there will be problems of different degrees of cocoon cooking.

Method used

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  • Microwave and ultrasonic wave assisted cocoon cooking device and method for cooking cocoons
  • Microwave and ultrasonic wave assisted cocoon cooking device and method for cooking cocoons
  • Microwave and ultrasonic wave assisted cocoon cooking device and method for cooking cocoons

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0065] A microwave and ultrasonic assisted cocoon cooking device:

[0066] Such as figure 1 As shown, the cocoon cooking device includes an outer cocoon cooking barrel 1, a microwave generator 2, an ultrasonic generator 3, an inner barrel 4 of the cocoon cooking barrel, an upper cover 5 of the cocoon cooking barrel outer barrel, a lower cover 9 of the cocoon cooking barrel discharge opening and cocoon bucket 10;

[0067] There are 3 groups of 12 microwave generators 2 and 4 groups of 16 ultrasonic generators 3 distributed outside the outer barrel 1 of the cocoon cooking barrel; (see figure 1 , diagram 2-1 , Figure 5-1 );

[0068] Such as Figure 3-1 , Figure 3-2 As shown, the inner barrel 4 of the cocoon cooking barrel is made of perforated mesh or mesh material, and the upper edge of the inner barrel can rotate along the circular guide rail 14 on the inner wall of the outer barrel. The rotation of the inner barrel of the cocoon cooking barrel is conducive to steam, m...

Embodiment 2

[0074] A method for cocoon cooking assisted by microwave and ultrasonic waves, which uses the cocoon cooking device assisted by microwave and ultrasonic waves described in Embodiment 1 and its industrial computer control system to realize the cocoon cooking assisted by microwave and ultrasonic waves, and it includes the following steps:

[0075] A. Turn on the industrial computer system, select and set the production process, device and system operation;

[0076] B. Feeding: Open the upper cover 5, add the raw material cocoon into the inner barrel 4 until it is close to the inner barrel cover 41, and cover the upper cover;

[0077] C. Start: The motor 7 is started, and the motor drives the inner barrel cover 41b to rotate 180 degrees through the inner cover coupling until the locking nail 43 closes the inner barrel cover; at the same time, the locking nail 43 drives the inner barrel to rotate;

[0078] D. Steam contact steaming: the control system opens the emptying valve K4 a...

Embodiment 3

[0089] A cocoon-cooking method assisted by microwave and ultrasonic wave, which is also a cocoon-cooking method assisted by microwave and ultrasonic wave by using the cocoon-cooking device assisted by microwave and ultrasonic wave described in Embodiment 1 and its industrial computer control system, and its basic steps are the same as those in Embodiment 2 , It differs from Example 2 in that: its D, steam contact steaming step is vacuum contact steaming, and its G, temperature rise, and temperature control steps are the G, temperature rise, temperature control step II of the steam cocoon cooking step; its specific Proceed as follows:

[0090] A. Turn on the industrial computer system, select and set the production process, device and system operation;

[0091] B. Feeding: Open the upper cover 5, add the raw material cocoon into the inner barrel 4 until it is close to the inner barrel cover 41, and cover the upper cover;

[0092] C. Start: The motor 7 is started, and the motor...

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Abstract

A microwave and ultrasonic wave assisted cocoon cooking device comprises a cocoon cooking barrel outer drum, a microwave generator, an ultrasonic wave generator, a cocoon cooking barrel inner drum, an upper cover of the cocoon cooking barrel outer drum, a lower cover of a cocoon cooking barrel discharge opening, and a cocoon cooking barrel; a plurality of microwave generators and ultrasonic wave generators are distributed on the outer side of the cocoon cooking barrel outer drum; the cocoon cooking barrel inner drum is made of punching hole meshes or mesh materials, and a cover of the cocoon cooking barrel inner drum consists of two semi-circular sector cover plates made of punching hole meshes or mesh materials and connected through a coupling at the circle center; the cover of the cocoon cooking barrel inner drum can be opened or closed in a rotational manner; a pressure gage and a temperature measurer are mounted on the upper cover of the cocoon cooking barrel outer drum; the lower cover of the cocoon cooking barrel discharge opening is connected with a hot water inlet pipe and is equipped with a porous steam coil and the ultrasonic wave generator; the filature cocoon cooking device has a compact and reasonable structure and is high in integration, and a cocoon cooking of the device adopts a microwave assisted direct-streaming technology and an ultrasonic wave assisted cocoon cooking technology at the same time, so that inner, middle and outer layers of cocoons are heated uniformly, the energy is saved, the consumption is reduced, and the cocoon cooking is shortened.

Description

technical field [0001] The invention relates to a silk reeling cocoon cooking device and a process method thereof, in particular to a silk reeling cocoon cooking device with microwave and ultrasonic auxiliary functions and a process method thereof. Background technique [0002] Cocoon cooking is the most important process of silk reeling. The results of overcooking or overcooking will directly affect the quality indicators of raw silk products such as cleanliness, cohesion, etc., as well as the technological indicators and economic indicators such as raw material consumption, reeling, unwinding, etc. . [0003] At present, the cocoon reeling cocoon cooking equipment that is most used at home and abroad mainly includes the cocoon cage circulation steam cocoon cooking machine. When the cocoon cooking machine is working, 104 cocoon cages need to go through the cocoon adding section, impregnating section, preheating section, high temperature infiltration section, There are 9 se...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01B7/00
CPCD01B7/00
Inventor 李利军曾克良蒋芳程晓姗黄继伟
Owner GUANGXI UNIVERSITY OF TECHNOLOGY
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