Order-driven discrete manufacturing process energy consumption optimization method

A manufacturing process and optimization method technology, applied in the direction of digital control, program control, adaptive control, etc., can solve the problems of inability to guarantee the optimal coordination of multiple objectives, less research on discrete manufacturing processes, and lack of practicability in low-energy production planning.

Inactive Publication Date: 2016-06-08
XI AN JIAOTONG UNIV +1
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Problems solved by technology

[0004] 1) The current research mainly focuses on the equipment level to optimize the control, improvement and replacement of key parts of the machine tool, or to optimize the process parameters of the machining process to achieve the goal of low energy consumption production, which cannot be achieved from the manufacturing system level A high degree of guaranteed low-energy production
[0005] 2) Research on low-energy production at the manufacturing system level is mainly concentrated in steel, tire and other flow production workshops, and research on discrete manufacturing processes is relatively small
On the other hand, ensuring low-energy production at the system level requires prior knowledge of the energy consumption of a certain process on a certain

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  • Order-driven discrete manufacturing process energy consumption optimization method
  • Order-driven discrete manufacturing process energy consumption optimization method
  • Order-driven discrete manufacturing process energy consumption optimization method

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Embodiment Construction

[0091] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific examples.

[0092] The order-driven discrete manufacturing process energy consumption optimization method provided by the present invention includes the following steps:

[0093] 1) According to the NC code of a certain process of the part to be processed, the load time, no-load time, tool change times, total standby time, total start-up time, feed rate under load, spindle speed, tool model, etc. ;

[0094] 2) Substituting the load power and no-load power calculation model into the load power and no-load power calculation model to obtain the load power and no-load power according to the feed rate, spindle speed, tool model, etc. obtained in step 1);

[0095] 3) According to the variables obtained in step 1) and step 2) and the inherent start-up power, standby power and tool change energy consumption of the selected machine tool for this process, th...

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Abstract

The invention discloses an order-driven discrete manufacturing process energy consumption optimization method. A precondition of realizing energy consumption optimization of a discrete manufacturing process is to acquire operation energy consumption information of a processing process. Therefore, in the invention, firstly, according to machine tool performance, a processing material, a processing technology parameter and prediction of NC code realization operation energy consumption, data support is provided for resource configuration which is performed on low energy consumption production of a system layer; and then, an improved multi-object optimization intelligence algorithm is designed and used to carry out production resource optimization configuration of the discrete manufacturing process so that optimization objects of finishing time, processing cost, processing energy consumption and the like are guaranteed to be coordinated and optimized. In the invention, a new idea is provided for the energy consumption optimization of the order-driven discrete manufacturing process and a reference is provided for realizing low energy consumption production and green manufacturing.

Description

Technical field: [0001] The invention belongs to the technical field of advanced manufacturing and automation, and in particular relates to an order-driven discrete manufacturing process energy consumption optimization method. Background technique: [0002] With the development of the manufacturing industry, order-driven customized production has become the mainstream. A single manufacturing enterprise often faces multiple order requirements from different customers. Therefore, the production method is a discrete manufacturing mode for multiple varieties and small batches, and its processing process is a complex process composed of different component processing sub-processes or parallel or series. On the other hand, my country is now the world's largest manufacturing country, and its manufacturing output accounts for about 20% of the world's total output. However, the development of my country's manufacturing industry is at the cost of high energy consumption. The energy c...

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Application Information

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IPC IPC(8): G05B19/18G05B13/04
CPCG05B13/0265G05B13/048G05B19/18G05B2219/30Y02P70/10
Inventor 周光辉杨翔鲁麒朱家凯
Owner XI AN JIAOTONG UNIV
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