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A processing technology of large rubber cloth machine roller

A processing technology and tape machine technology, which is applied in the field of large-scale tape machine roller processing technology, can solve the problems of poor structural strength stability, difficulty, and raw material waste of tape machine rollers, so as to improve processing efficiency and quality and reduce production. The processing cost and process method are simple and reasonable

Inactive Publication Date: 2018-11-30
德阳万达重型机械设备制造有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the rollers used in large-scale rubber cloth machine equipment are often due to their large structure and dead weight, and have high requirements for structural size and structural strength. As a result, their processing technology is matched with forging and machining. However, in actual During production and processing, it was found that when processing according to the current processing technology, one of the raw materials is prone to severe oxidation reaction due to high temperature and other factors during forging processing, resulting in serious waste of raw materials, and it is easy to cause serious waste of raw materials due to the difficulty in controlling the thickness of the oxide layer. The processing quality of the rollers of the tape machine is seriously affected. On the other hand, the current processing technology also makes it difficult for the currently used rollers of the tape machine to be processed twice before the finished product is protected and used, which affects the performance of the rollers of the tape machine. , At the same time, it also leads to poor structural strength and stability of the rollers of the adhesive tape machine, which also affects its service life. use needs

Method used

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  • A processing technology of large rubber cloth machine roller

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Embodiment 1

[0021] Such as figure 1 A large-scale rubber cloth machine roller processing technology shown includes the following steps:

[0022] The first step is to determine the design plan, formulate the actual size structure of the corresponding tape machine roller according to the demand target, and then process and compile the actual processing technology and specific processing procedures of the tape machine roller according to the actual size structure;

[0023] The second step is forging and forming. According to the processing technology and processing procedures compiled in the first step, first heat the metal raw material at high temperature and heat the metal raw material to 1100°C, then take out the heated raw material and pass it through the forging equipment Carry out forging and shaping, and protect the metal raw materials with inert gas during the forging process, and continuously heat the metal raw materials through auxiliary heating equipment to ensure that the forging...

Embodiment 2

[0032] Such as figure 1 A large rubber cloth machine roller and its processing technology shown include the following steps:

[0033] The first step is to determine the design plan, formulate the actual size structure of the corresponding tape machine roller according to the demand target, and then process and compile the actual processing technology and specific processing procedures of the tape machine roller according to the actual size structure;

[0034] The second step is forging and forming. According to the processing technology and processing procedures compiled in the first step, the metal raw material is first heated to 1200°C, and then the heated raw material is taken out and passed through the forging equipment Carry out forging and shaping, and protect the metal raw materials with inert gas during the forging process, and continuously heat the metal raw materials through auxiliary heating equipment to ensure that the forging temperature of the metal raw materials...

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Abstract

The invention provides a large-size roller wheel for an adhesive tape machine and a machining technology of the large-size roller wheel for the adhesive tape machine. The machining technology of the large-size roller wheel for the adhesive tape machine comprises eight steps of determining of a designing scheme, forging forming, tempering modulating, modulating processing of a working layer, structure machining of a surface layer, secondary strengthening processing of the surface layer, finish machining of the surface layer and preservative treating. The technology is simple and reasonable in method and easy to learn; on the one hand, the machining efficiency and the machining quality of the roller wheel of the adhesive tape machine can be effectively improved, and at the same time the raw material loss caused by oxidation and the like during the course of machining can be effectively reduced, and the loss of raw materials and the cost of production and machining can be reduced; and on the other one hand, the product quality of the roller wheel of the adhesive tape machine and the operation stability of the roller wheel of the adhesive tape machine during the course of subsequent usage can be improved.

Description

technical field [0001] The invention relates to a method for designing a roller, in particular to a process for processing a roller of a large rubber cloth machine. Background technique [0002] At present, the rollers used in large-scale rubber cloth machine equipment are often due to their large structure and dead weight, and have high requirements for structural size and structural strength. As a result, their processing technology is matched with forging and machining. However, in actual During production and processing, it was found that when processing according to the current processing technology, one of the raw materials is prone to severe oxidation reaction due to high temperature and other factors during forging processing, resulting in serious waste of raw materials, and it is easy to cause serious waste of raw materials due to the difficulty in controlling the thickness of the oxide layer. The processing quality of the rollers of the tape machine is seriously af...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00
CPCB23P15/00
Inventor 李富华
Owner 德阳万达重型机械设备制造有限公司