Lopinavir preparation and purification process

A lopinavir and process technology, applied in the field of drug synthesis, can solve the problems that lopinavir is difficult to meet the USP standard requirements and cannot remove impurities, and achieve the effect of low cost and low toxicity

Active Publication Date: 2016-11-16
福建蔚嘉生物医药有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The crude product of lopinavir is prepared by using the existing synthesis process. After analyzing according to the USP35 standard, the impurity content of retention time (RT) 33...

Method used

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  • Lopinavir preparation and purification process

Examples

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Embodiment 1

[0025] The preparation method of embodiment 1 lopinavir crude product

[0026] Put 147kg of dimethylformamide into the reaction kettle, put in 20kg of the compound shown in formula (II), stir to completely dissolve, put in 9kg of compound shown in formula (III), fill it with nitrogen and cool down to 0°C to strengthen nitrogen protection, put in 18.2kg of HOBT, After stirring for complete dissolution, add DCC solution (DCC18.6kg / dimethylformamide 8kg), add triethylamine 9.2kg, control the internal temperature at 25°C, keep stirring and react for 12 hours, and follow the reaction end point by HPLC. (The raw material does not have a peak or the proportion of the peak area is less than 0.05%, and the next step can be processed). After the reaction is complete, control the internal temperature to about 25°C, add 200kg of drinking water, 200kg of ethyl acetate, control the internal temperature to 25°C, and stir After 30 minutes, the organic layer was left to stand for layering, and...

Embodiment 2

[0029] The purification process of embodiment 2 lopinavir crude product

[0030] Put 20kg of crude lopinavir into 310kg of methanol and stir for 60 minutes to confirm complete dissolution, stir and cool down to 0-5°C, after complete dissolution, cool down to 0-5°C, add 179kg of water, continue to cool down to -10°C after adding water ℃, heat preservation and stirring for 10-30 minutes, (there will be yellow oil on the reaction vessel), let stand for 10 minutes, separate the supernatant, slowly drop 8kg of water into the supernatant and stir until the solid precipitates, confirm that the solid precipitates before Add 200kg of water (20+40+60+80) in batches and add once every 10 minutes. After the addition is complete, keep stirring at 10-15°C for 1 hour, shake off the centrifuge, put the wet product into a hot air oven, and control the internal temperature to 50 Dry at ~55°C for 48 hours to obtain 18.2kg, and perform high-performance liquid phase HPLC detection according to the...

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Abstract

The invention relates to a lopinavir preparation and purification process, and belongs to the field of drug synthesis. The purification process comprises: dissolving a lopinavir crude product in methanol, cooling to a temperature of 0-5 DEG C, adding water firstly, continuously cooling to a temperature of 5-15 DEG C, carrying out first thermal insulation stirring, standing, separating to obtain a supernatant, adding water secondly to the supernatant in a dropwise manner, stirring until the solid is precipitated, adding water thirdly, carrying out second thermal insulation stirring at a temperature of 10-15 DEG C after completing the water adding, and separating to obtain the lopinavir, wherein the concrete step of the third water adding is that the water is added in a dropwise manner in a plurality of batches within an interval time. According to the present invention, in the purification process, a small amount of the methanol and a large amount of the water are adopted as the purification solvent, such that the toxicity is low, and the cost is low; and with the purification process, the lopinavir crude product with the HPLC purity (peak area%) of less than 99.5%, preferably less than 99.1% and containing more than two single impurities with the content of more than 0.1% can be purified into the lopinavir with the single impurity content of less than 0.1% and the HPLC purity of more than 99.5%, wherein the loss during the purification process is less than 10%.

Description

technical field [0001] The invention belongs to the field of drug synthesis, in particular to a preparation and purification process of lopinavir. Background technique [0002] Lopinavir, the chemical name is (2S)-N-[(2R,4S,5S)-5-[[2-(2,6-Dimethylphenoxy)acetyl]amino]-4-hydroxy- 1,6-Diphenyl-hex-2-yl]-3-methyl-2-(2-oxo-1,3-diazacyclohex-1-yl)butyramide is a proprietary A new generation of HIV protease inhibitors designed and improved by Tonavir, structurally as shown in formula (I) [0003] [0004] Lopinavir contains 4 chiral carbons of S-configuration, and the intermediates involved in the synthesis process all have diastereoisomers (about 10% in total) leading to an increase in the number of impurities, which further leads to the quality of industrial production. Control becomes more difficult. The quality control of raw materials conforms to the national standard. The USP standard of lopinavir requires that the content of individual impurities should not exceed 0.1...

Claims

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Application Information

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IPC IPC(8): C07D239/10
CPCC07D239/10
Inventor 侯鹏翼
Owner 福建蔚嘉生物医药有限公司
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