An intelligent source baffle system and method for preparing hard coating thereof

A hard coating and baffle technology, applied in the coating, metal material coating process, vacuum evaporation coating, etc., can solve the problem of reducing the loading space of the coating machine and the loading capacity of the workpiece, the accelerated release of the adsorbed gas, and CAE Target surface pollution and other problems, to reduce the possibility of air leakage and stuck, improve the background vacuum degree, simple structure design effect

Active Publication Date: 2020-01-21
北京丹普表面技术有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, since the target source is equipped with enhanced water cooling conditions, the temperature of the target material is low, and the adsorbed gas cannot be released at an accelerated rate, which affects the acquisition of high background vacuum and low pressure rise rate, resulting in residual gas (mainly water vapor) in the vacuum chamber. ) have a significant negative impact on the quality of the nitride coating
[0005] (2) Contamination of CAE target surface
It is almost impossible to achieve in a vacuum chamber environment, and the surface of the target source will still be contaminated;
[0013] 3) When the source baffle is closed, the target source discharge is started (cleaning the surface of the target), and the source baffle will be bombarded and heated by intense plasma discharge, which cannot be tolerated by general source baffles;
[0014] 4) When the source baffle is opened, it will occupy the coating area in the vacuum chamber, reducing the valuable loading space and workpiece loading capacity of the coating machine

Method used

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  • An intelligent source baffle system and method for preparing hard coating thereof
  • An intelligent source baffle system and method for preparing hard coating thereof
  • An intelligent source baffle system and method for preparing hard coating thereof

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Embodiment Construction

[0051] Such as Figures 1 to 3 As shown, the smart source baffle system of the present invention includes a vacuum chamber 1 , a circular ring gear 2 , a smart source baffle 3 , a gear reduction motor 4 , a magnetic fluid sealed transmission shaft 5 and a target source 6 .

[0052] The vacuum chamber 1 is cylindrical as a whole, with a front door 11 on the front side, a main suction port 12 on the rear side, and a top plate 13 on the top; , B, C, D four sets of cathodic arc target sources (CAE) 6 of the same or different targets, and each set of target sources 6 consists of four separate target sources.

[0053] The circular ring gear 2 is hoisted inside the top end of the vacuum chamber 1 .

[0054] The smart source baffle 3 is hoisted below the circular ring gear 2 .

[0055] The gear reduction motor 4 is installed outside the top plate 13 of the vacuum chamber 1, and it is a gear reduction motor with a rotary encoder and a transmission gear is installed at the power outpu...

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Abstract

The invention relates to an intelligent source baffle plate system and a method thereof for preparing a hard coating. The system comprises a vacuum chamber, a circular gear ring, an intelligent source baffle plate, a gear reducer motor and a magnetofluid sealing transmission shaft. The method comprises the steps of (1) carrying out coating pretreatment; (2) carrying out vacuum pumping; (3) starting argon ion bombardment cleaning; (4) continuously carrying out high vacuum pumping to (4.0 to 9.0) * 10<-3> Pa, and carrying out target source predischarge cleaning; (5) continuously carrying out high vacuum pumping till the vacuum degree reaches 3.0 * 10<-3> Pa or above; (6) detecting the leakage rate of the vacuum chamber; (7) carrying out main arc metal ion bombardment and preparing a metal transition layer; (8) preparing a nitride coating through plating; and (9) after coating, inflating the vacuum chamber which is cooled to 150 to 250 DEG C, and after inflation, opening a door of the vacuum chamber to take out a workpiece. According to the system and the method, the content of residual gases in the vacuum chamber can be effectively decreased, the bonding strength of the hard coating and the surface of a base material and the performance of the hard coating are improved, mutual pollution between different cathode targets can be effectively prevented, and the quality and performance of a multi-layer or composite coating are improved.

Description

technical field [0001] The invention belongs to the technical field of vacuum coating, and in particular relates to an intelligent source baffle system and a method for preparing a hard coating. Background technique [0002] Factors affecting vacuum coating performance (considered from the perspective of cathodic arc target source CAE): [0003] (1) Release of gas [0004] The surface of any material will absorb gas in the air, and gradually release it under vacuum conditions. Preheating the vacuum chamber to high temperatures accelerates the release of adsorbed gases on all surfaces within the vacuum chamber. However, since the target source is equipped with enhanced water cooling conditions, the temperature of the target material is low, and the adsorbed gas cannot be released at an accelerated rate, which affects the acquisition of high background vacuum and low pressure rise rate, resulting in residual gas (mainly water vapor) in the vacuum chamber. ) have a significa...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C14/32C23C14/56C23C14/06
CPCC23C14/0641C23C14/325C23C14/564
Inventor 董骐罗蓉平赵海波李常彬孙丁浩
Owner 北京丹普表面技术有限公司
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