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Production method for reducing length of water gap replacing blank in continuous casting process

A production method and technology for changing nozzles, which are applied in casting equipment, casting melt containers, manufacturing tools, etc., can solve the problem of poor cleanliness, non-compliance with cost reduction, efficiency enhancement, quality improvement, and unfavorable high-quality clean steel platforms. production and other problems, to achieve the effect of increasing the proportion of cast billets

Inactive Publication Date: 2016-12-07
SHOUGANG JINGTANG IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The operation of changing the water port in the continuous casting process changes the flow state of the molten steel in the mold, making the flow of the molten steel in an unstable state, and the slab in an unstable state is likely to cause quality problems and product defects in the subsequent steel rolling process. It also does not meet the needs of enterprises to reduce costs, increase efficiency, and improve quality
The number of slabs with water changes accounts for about 10-30% of the whole unsteady slab, and the probability of defects such as slag rolling is about 4 to 5 times that of normal slabs, resulting in lower grades of slabs and poor cleanliness, which is not conducive to high quality The production of clean steel platforms is one of the main reasons for the generation of unqualified slabs, and it is also a common problem and technical difficulty faced by various steelmaking production departments

Method used

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  • Production method for reducing length of water gap replacing blank in continuous casting process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] Such as figure 1 As shown, set the target pulling speed V1=1.5m / min of the continuous casting process,

[0050] Reduce the target drawing speed to the drawing speed V2=0.8m / min when changing the billet according to the uniform deceleration mode, and the acceleration of the uniform deceleration is a1=3m / min 2, the time taken by the entire deceleration operation is t1=14s, the displacement of the slab S1=0.27m,

[0051] Adjust the opening of the stopper rod, and the liquid level rises by 15mm at a rate of 0.15m / min, so that the crystallizer liquid level rises to the target liquid level of the water change port.

[0052] Maintain the drawing speed when changing the water billet for 20 seconds, so that the cast billet meets the length requirement,

[0053] After reaching the cut length, select the minimum pressure mode to automatically close the stopper rod,

[0054] Keep the stopper closed for 4.5 seconds, and automatically complete the replacement of the nozzle based o...

Embodiment 2

[0060] The target pulling speed of setting described continuous casting process is 1.5m / min,

[0061] Reduce the target pulling speed to the pulling speed when changing the water billet according to the uniform deceleration mode, and the acceleration of the uniform deceleration is 2m / min 2 ,

[0062] Adjust the opening of the stopper rod, and the liquid level rises by 10mm at a rate of 0.1m / min, so that the crystallizer liquid level rises to the target liquid level of the water change port.

[0063] Maintain the drawing speed when changing the water billet for 10 seconds, so that the cast billet meets the requirement of fixed length,

[0064] After reaching the cut length, select the minimum pressure mode to automatically close the stopper rod,

[0065] Keep the stopper closed for 2.5 seconds, and automatically complete the replacement of the nozzle based on the program.

[0066] Open the stopper,

[0067] Increase the pulling speed when changing the nozzle billet accordin...

Embodiment 3

[0071] The target pulling speed of setting described continuous casting process is 1.5m / min,

[0072] Reduce the target pulling speed to the pulling speed when changing the water billet according to the uniform deceleration mode, and the acceleration of the uniform deceleration is 5m / min 2 ,

[0073] Adjust the opening of the stopper rod, and the liquid level rises by 20mm at a rate of 0.2m / min, so that the crystallizer liquid level rises to the target liquid level of the water change port,

[0074] Maintain the pulling speed when changing the water billet for 30 seconds, so that the cast billet meets the requirement of fixed length,

[0075] After reaching the cut length, select the minimum pressure mode to automatically close the stopper rod,

[0076] Keep the stopper closed for 3.5 seconds, and automatically complete the replacement of the nozzle based on the program.

[0077] Open the stopper,

[0078] Increase the pulling speed when changing the nozzle billet accordin...

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Abstract

The invention relates to a production method for reducing the length of a water gap replacing blank in the continuous casting process and aims at providing the production method for reducing the length of the water gap replacing blank in the continuous casting process, meanwhile, a casting blank before water gap replacing is not affected, the cleanliness and the judgment level of the casting blank before water gap replacing are not lowered, and the quality of the casting blank and the high-grade casting blank proportion are improved. The production method comprises the following steps that the target pulling rate in the continuous casting process is set, the target pulling speed is reduced to the pulling rate when the blank is used for water gap replacing, the opening degree of a stopper rod is adjusted, and the liquid level of a crystallizer rises to the target water gap replacing liquid level, the pulling rate when the blank is used for water gap replacing is maintained, and the casting blank meets the fixed size requirement; after the fixed size is reached, the stopper rod is closed and kept closed, a water gap is replaced, the stopper rod is opened, and the pulling rate when the blank is used for water gap replacing is increased to the target pulling rate; the opening degree of the stopper rod is adjusted again, the liquid level of the crystallizer reaches the target liquid level, the water gap replacing work is finished, and the water gap replacing blank is cut off offline.

Description

technical field [0001] The invention relates to the field of steelmaking in the metallurgical industry, in particular to a production method suitable for reducing the length of a billet for changing water in a continuous casting process. Background technique [0002] The operation of changing the water port in the continuous casting process changes the flow state of the molten steel in the mold, making the flow of the molten steel in an unstable state, and the slab in an unstable state is likely to cause quality problems and product defects in the subsequent steel rolling process. It also does not meet the needs of enterprises to reduce costs, increase efficiency, and improve quality. The number of slabs with water changes accounts for about 10-30% of the whole unsteady slab, and the probability of defects such as slag rolling is about 4 to 5 times that of normal slabs, resulting in lower grades of slabs and poor cleanliness, which is not conducive to high quality The produ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/18B22D41/56
CPCB22D11/18B22D41/56
Inventor 王皓肖华生杨春宝彭国仲张丙龙景财良潘宏伟何文远
Owner SHOUGANG JINGTANG IRON & STEEL CO LTD
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