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Full-automatic LED (light-emitting diode) lamp bulb assembly line

A technology for LED bulbs and production lines, applied in lighting devices, lighting and heating equipment, light sources, etc., can solve the problems of large workstation space, low degree of mechanical automation, unreasonable layout, etc. The effect of automating assembly, improving production efficiency and product quality

Active Publication Date: 2016-12-07
厦门市先创鹭为自动化科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the assembly process of LED bulbs, it needs to go through multiple steps such as tightening the lamp base 1′ and lamp cup 2′, threading, trimming, riveting, dispensing, and installing bulbs. Divided into multiple production lines, each process is arranged in a straight line, there are problems such as large space occupation of stations, low degree of mechanical automation, unreasonable layout, etc.

Method used

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  • Full-automatic LED (light-emitting diode) lamp bulb assembly line
  • Full-automatic LED (light-emitting diode) lamp bulb assembly line
  • Full-automatic LED (light-emitting diode) lamp bulb assembly line

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Embodiment Construction

[0043] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0044] The invention discloses a fully automatic LED bulb assembly production line for assembling such figure 1 The LED bulb shown, the overall assembly procedure of the LED bulb is as follows figure 2 As shown, including transporting the lamp cup, threading the lamp cup through the wick wire, rotating the lamp cap to lock the lamp cap and the lamp cup, measuring the power, cutting and folding the wick wire to remove the excess thread end, dispensing glue, and installing the blister, nine main processes, namely Complete all assembly of LED bulbs. according to figure 2 The overall assembly process, the structure of the assembly line of the present invention is described in detail below.

[0045] Such as Figure 3 ~ Figure 5 As...

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Abstract

The invention disclose a full-automatic LED (light-emitting diode) lamp bulb assembly line which comprises a general program controller, as well as a lamp feeding mechanism, a threading mechanism, a lamp holder screwing mechanism, a first disc device, a lamel production mechanism and a second disc device that are arrayed on the assembly line in sequence, wherein a lamp feeding manipulator, a universal fixture and a conveying belt are arranged between the lamp feeding mechanism and the threading mechanism; a turnover manipulator is arranged between the lamp holder screwing mechanism and the first disc device; the first disc device comprises a power measurement mechanism, a thread trimming mechanism and a defective product mechanism; a transfer manipulator is arranged between the first disc device and the lamel production mechanism; and the second disc device comprises a glue dispensing mechanism and a bulb mounting mechanism. The assembly is provided with the two disc devices according to the characteristics of LED lamp bulb assembly, so that the total length of the assembly line is reduced; the whole assembly line is connected by mechanical equipment to achieve full-automatic assembly; and the production efficiency and product quality are effectively improved.

Description

Technical field [0001] The invention relates to the technical field of LED lamp production, in particular to a fully automatic LED bulb assembly production line. Background technique [0002] Such as figure 1 The structure of an existing LED bulb is shown. The LED bulb includes a lamp cap 1', a lamp cup 2', a bulb 3', a rivet 4', a wick 5', and a wick wire 6'. The rivet 4'is located at the top of the lamp cap 1'. One end of the wire 6'is connected to the wick 5', and one end must be pierced with a rivet 4'. LED bulbs need to go through multiple steps such as screwing the lamp cap 1'and the lamp cup 2', threading, trimming, rivets, dispensing, and installing the bulb during the assembly process. The existing assembly plants are usually assembled between different stations. Split into multiple production lines, each process is arranged in a straight line, there are problems such as large space occupation, low mechanical automation, and unreasonable layout. Summary of the inventio...

Claims

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Application Information

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IPC IPC(8): F21K9/90F21Y115/10
CPCF21K9/90
Inventor 卢铭峰
Owner 厦门市先创鹭为自动化科技有限公司