Comprehensive setting method suitable for original roughness of surfaces of upper and lower working rolls of cold continuous rolling unit

A technology of cold tandem rolling unit and surface roughness, which is applied in the field of cold rolling, and can solve the problems of downstream customers, such as production inconvenience, influence, and the difference in surface roughness between the upper and lower strips

Active Publication Date: 2017-01-11
BAOSHAN IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
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AI Technical Summary

Problems solved by technology

[0006] According to formula (1), it can be seen that the amount of emulsion attached will affect the thickness of the oil film on the surface of the strip. It can be known from the rolling theory that the thickness of the oil film will directly correspond to the coefficient of friction, which will lead to the difference in roughness between the upper and lower surfaces of the strip.
[0007] The difference in roughness between the upper and lower surfaces of the strip will bring inconvenience to the production of downstream customers, increase the negative evaluation of the company's brand, and have a negative impact on the company.

Method used

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  • Comprehensive setting method suitable for original roughness of surfaces of upper and lower working rolls of cold continuous rolling unit
  • Comprehensive setting method suitable for original roughness of surfaces of upper and lower working rolls of cold continuous rolling unit
  • Comprehensive setting method suitable for original roughness of surfaces of upper and lower working rolls of cold continuous rolling unit

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Embodiment Construction

[0061] In order to further illustrate the application process of the technology of the present invention, taking the upper and lower work rolls of a tandem cold rolling mill as an example, the optimization setting process of the surface roughness of the upper and lower work rolls of the mill is described in detail as follows:

[0062] (a) Calculate the relative coefficient α (e.g., figure 1 Shown in):

[0063] (a1) Establish a product sample of a tandem cold rolling mill with a capacity of 1000, define the coil number parameter i of the sample product, and collect the top surface roughness and bottom surface roughness of the products in the sample, and the corresponding cold tandem mill when producing the sample product Work roll roughness, work roll roughness, parameter i is initialized i=1;

[0064] (a2) Calculate the actual embossing rate and actual lower embossing rate K of the sample product of volume 1 yrs1 =0.813244663 K yrx1 = 0.982702;

[0065] (a3) On this basis, perform ...

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Abstract

The invention discloses a comprehensive setting method suitable for original roughness of surfaces of upper and lower working rolls of a cold continuous rolling unit, belonging to the field of cold rolling. The method is characterized in that according to the coining ratio relative coefficient of the upper and lower surfaces of strip steel of the unit, product technological parameters and on-site technological parameters in a roll changing cycle are collected; real-time roughness of the upper and lower working rolls when the kth reel is produced is obtained; optimization setting values of roughness of the upper and lower rolls are calculated; by setting reasonable original roughness of the surfaces of the upper and lower working rolls, the difference of emulsion adhesion amount of the upper and lower surfaces of the strip steel is compensated through the roughness setting of the upper and lower working rolls, and roughness difference between the upper and lower surfaces of the strip steel is then reduced, so that the surface quality of the strip steel is ensured. The comprehensive setting method can be widely applied to machining treatment of the surfaces of the upper and lower working rolls of the cold continuous rolling unit and the field of production technique control of the cold continuous rolling unit.

Description

Technical field [0001] The invention belongs to the field of cold rolling, and particularly relates to a method for comprehensively setting the original roughness of the upper and lower work roll surfaces of a cold tandem rolling mill. Background technique [0002] In the continuous cold rolling of strip steel, inconsistent surface roughness of the upper and lower surfaces of the finished strip often occurs. After investigation and research, it is found that this phenomenon is caused by the difference in the amount of emulsion adhesion on the upper and lower surfaces of the strip. [0003] Generally speaking, when designing a rolling mill, it is necessary to ensure that the amount of emulsion sprayed on the upper and lower surfaces of the strip is the same. Therefore, most rolling mill designs will arrange the same number of nozzles of the same type at the corresponding positions on the upper and lower surfaces of the strip. , The emulsion sprayed on the lower surface of the steel ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B37/30
Inventor 王康健郑涛
Owner BAOSHAN IRON & STEEL CO LTD
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