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Method for reinforcing steel wire joint

A steel wire and two-end technology, which is applied in the production process of steel wire, can solve the problems of reduced strength and toughness of welding points, threats to operators' personal safety, and decreased toughness of welded parts, so as to reduce the rate of broken ends, facilitate the analysis of fracture causes, and reduce The effect of internal stress

Inactive Publication Date: 2017-01-11
姜蕾
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Due to the influence of welding high temperature during welding of high carbon steel wire rod, carbides are easy to accumulate and grow at the grain boundary, and the grain grows fast, which reduces the strength of the joint
At the same time, the thermal conductivity of high-carbon steel is worse than that of low-carbon steel, so rapid cooling in the molten pool and the affected area is likely to produce brittle structures, resulting in a decrease in the toughness of the weld
Due to the reduction of the strength and toughness of the welding point, and the large amount of deformation during the drawing process of the steel wire, it is easy to break the wire during the multi-pass high-speed drawing process at the welding point, which not only affects the production efficiency, but also affects the personal life of the operator. Security also poses a certain threat

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] The wire rod is φ12.5mm82B wire rod.

[0019] (1) Straightening: Straighten the heads of the two wire rods respectively, remove the burrs at the cut ends with a grinding wheel, and perform 45° chamfering treatment with a length of 2mm.

[0020] (2) Grinding head: Grinding the end of the wire rod, after grinding the head, use sandpaper to clean the impurities around the end of the wire rod.

[0021] (3) Butt welding: Clamp the wire rod processed in step (2) to the welding position of the welding machine, and use resistance butt welding for welding. The wire rod at both ends should be kept horizontal. If the clamping mechanism is found to be loose, it should be adjusted in time . The welding temperature of the steel wire is 1080-1270°C, the upsetting time is 3-8s, the width of the weld is 1-3mm, the height of the weld is 2-3mm, and there are uniform cracks around it. Cool naturally to 30-40°C at ambient temperature. After the welding is completed, grind the weld. The g...

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PUM

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Abstract

The invention discloses a method for reinforcing a steel wire joint, and provides a method for reinforcing a steel wire joint, which can prevent a breakage phenomenon in a welding position in a pulling process, and reduce a breakage rate. The method comprises the steps of clamping a welding seam part which is polished in a tempering jaw, rising a temperature intermittently for 6-8 times and stopping temperature rising till the temperature is 830-850 DEG C, wherein an interval between the temperature rising of every two times is 3-4 seconds; continuously rising the temperature to 830-850 DEG C when naturally cooling to 650 DEG C in air, stopping temperature rising, repeating the above cooling-temperature rising process for three to four times, and afterwards naturally cooling to 650 DEG C in air; then continuing to rise the temperature to 830-850 DEG C and then preserving temperature for 1 minute through intermittent heating; and after naturally cooling to 570-590 DEG C, electrifying for temperature rising by 10-20 DEG C instantly, and naturally cooling. According to the method, high temperature tempering processing is performed in a welding position, an internal stress generated during welding is reduced, the tenacity at a welding head is improved, the breakage phenomenon in the welding position in the pulling process is prevented, and the breakage rate is reduced.

Description

technical field [0001] The invention relates to a production process of steel wire, in particular to a Steel wire joint reinforcement method . Background technique [0002] In the wire drawing production process, the welding of the head of the raw material wire rod is carried out in order to realize continuous production. The welded area typically undergoes nine passes of high-speed drawing, with a total compression rate usually around 80%. [0003] Due to the influence of welding high temperature during welding of high carbon steel wire rod, carbides are easy to accumulate and grow in the grain boundary, and the grain grows fast, which reduces the joint strength. At the same time, the thermal conductivity of high-carbon steel is worse than that of low-carbon steel, so rapid cooling in the molten pool and the affected area is likely to produce brittle structures, resulting in a decrease in the toughness of the weld. Due to the reduction of the strength and toughness of th...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/04
Inventor 姜蕾
Owner 姜蕾