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Method for reinforcing steel wire joint

A steel wire and two-end technology, applied in the field of steel wire production technology, can solve the problems of reduced strength and toughness of welded joints, threats to operator's personal safety, and reduced toughness of welded joints, etc. The effect of internal stress

Inactive Publication Date: 2016-02-17
QINGDAO BAIJIANCHENG ENVIRONMENTAL PROTECTION TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Due to the influence of welding high temperature during welding of high carbon steel wire rod, carbides are easy to accumulate and grow at the grain boundary, and the grain grows fast, which reduces the strength of the joint
At the same time, the thermal conductivity of high-carbon steel is worse than that of low-carbon steel, so rapid cooling in the molten pool and the affected area is likely to produce brittle structures, resulting in a decrease in the toughness of the weld
Due to the reduction of the strength and toughness of the welding point, and the large amount of deformation during the drawing process of the steel wire, it is easy to break the wire during the multi-pass high-speed drawing process at the welding point, which not only affects the production efficiency, but also affects the personal life of the operator. Security also poses a certain threat

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The wire rod is φ12.5mm82B wire rod.

[0020] (1) Straightening: Straighten the heads of the two wire rods respectively, remove the burrs at the cutting heads with a grinding wheel, and perform 45° chamfering treatment with a length of 2mm.

[0021] (2) Grinding head: Grinding the end of the wire rod, after grinding the head, use sandpaper to clean the impurities around the end of the wire rod.

[0022] (3) Butt welding: respectively clamp the wire rod processed in step (2) to the welding position of the welding machine and use resistance butt welding for welding. The wire rod at both ends should be kept horizontal. If the clamping mechanism is found to be loose, it should be adjusted in time . The welding temperature of the steel wire is 1080-1270°C, the upsetting time is 3-8s, the width of the weld is 1-3mm, the height of the weld is 2-3mm, and there are uniform cracks around it. Cool naturally to 30-40°C at ambient temperature. After the welding is completed, grin...

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PUM

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Abstract

The invention discloses a method for reinforcing a steel wire joint. According to the method for reinforcing the steel wire joint, the phenomenon that a welded position is broken in the drawing process can be prevented and the breaking rate is reduced. A polished weld joint is clamped by a tempering jaw, the temperature is increased 6 times to 8 times intermittently, the time interval of every two times of temperature increase ranges from 3 seconds to 4 seconds, and the temperature increase is stopped when the temperature reaches 830 DEG C to 850 DEG C; the weld joint is naturally cooled in the air till the temperature is 650 DEG C, the temperature is increased continuously to 830 DEG C to 850 DEG C, and then the temperature increase is stopped; after the cooling-temperature increase processes mentioned above are repeated three times to four times, the weld joint is naturally cooled in the air till the temperature is 650 DEG C; after the temperature is increased continuously to 830 DEG C to 850 DEG C, the weld joint is intermittently heated, and heat is preserved for 1 minute; and after the weld joint is naturally cooled to the temperature ranging from 570 DEG C to 590 DEG C, the temperature is increased by 10 DEG C to 20 DEG C through instant power supply again, and then the weld joint is naturally cooled. By the adoption of the method, the internal stress generated in the welding process is reduced, the tenacity of a welded end is improved, the phenomenon that the welded position is broken in the drawing process is prevented, and the breaking rate is reduced.

Description

technical field [0001] The invention relates to a production process of steel wire, in particular to a method for reinforcing steel wire joints. Background technique [0002] In the wire drawing production process, the welding of the head of the raw material wire rod is carried out in order to realize continuous production. The welded area generally undergoes nine high-speed drawing passes, and the total compression rate is usually around 80%. [0003] Due to the influence of high welding temperature during welding, carbides are easy to accumulate and grow in the grain boundary of high carbon steel wire rod, and the grain grows fast, which reduces the strength of the joint. At the same time, the thermal conductivity of high-carbon steel is worse than that of low-carbon steel, so rapid cooling in the molten pool and the affected area is likely to produce brittle structures, resulting in a decrease in the toughness of the weld. Due to the reduction of the strength and toughn...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K11/00B23K11/34B21F15/08C21D9/50
Inventor 张栋
Owner QINGDAO BAIJIANCHENG ENVIRONMENTAL PROTECTION TECH CO LTD