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Rubber vulcanization process

A rubber vulcanization and process technology, applied in the field of rubber vulcanization, can solve the problems of bulging, edge burning, defective product rate, increase in reject rate, etc., and achieve the effect of improving stability, reducing defective products and maintaining quality.

Inactive Publication Date: 2017-02-08
柳州元吉兴工业技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, a simple rubber vulcanization process is used in the production of the buffer block parts of the automobile front suspension support assembly, that is, sulfur is added to the natural rubber, and the natural rubber is vulcanized into a buffer block under a certain temperature and pressure. shape; due to the lack of sampling inspection and stricter control of mixing and vulcanization conditions, the produced mixed rubber and buffer blocks often have defects such as lack of rubber, burnt edges, cracks, swelling, insufficient sulfur, and air bubbles, which in turn lead to production failures. The indicators of the buffer block do not meet the use standards and the quality control is not stable, resulting in an increase in the rate of defective products and rejects; the key to increasing the product quality and quality stability of the buffer block is to conduct strict tests on the various indicators of the rubber compound and control of vulcanization conditions; therefore, it is necessary to study a rubber vulcanization process that can reduce the rate of defective products and rejects, and can test the properties of the compound and precisely control the vulcanization conditions

Method used

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  • Rubber vulcanization process

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] The rubber vulcanization process of the present invention comprises the following steps of mixing, rubber compound inspection and vulcanization:

[0041] 1) Mixing:

[0042] Styrene butadiene rubber, butadiene rubber, zinc oxide, stearic acid, anti-aging agent 4010NA, anti-aging agent RD, anti-aging agent D, accelerator M, accelerator DM, paraffin, coumarone, carbon black N330, carbon black N660, Engine oil, according to the mass percentage, is 70:30:4.6:1.8:0.9:0.9:0.8:0.7:1.2:0.5:5:38:20:15. After mixing, add it to the internal mixer for mixing, and control the density The mixing temperature of the mill is 40°C, and the mixing time is 20 minutes;

[0043] 2) Compound rubber inspection:

[0044] Sampling and testing the mixed rubber after mixing, the method and test value shall be carried out according to the following method and value, and the mixed rubber with all the test values ​​qualified shall be selected:

[0045] a. Use the Shore A hardness tester to test, t...

Embodiment 2

[0057] The rubber vulcanization process of the present invention comprises the following steps of mixing, rubber compound inspection and vulcanization:

[0058] 1) Mixing:

[0059]Styrene butadiene rubber, butadiene rubber, zinc oxide, stearic acid, anti-aging agent 4010NA, anti-aging agent RD, anti-aging agent D, accelerator M, accelerator DM, paraffin, coumarone, carbon black N330, carbon black N660, Engine oil, according to the mass percentage, is 70:30:4.6:1.8:0.9:0.9:0.8:0.7:1.2:0.5:5:38:20:15. After mixing, add it to the internal mixer for mixing, and control the density The mixing temperature of the mill is 80°C, and the mixing time is 10 minutes;

[0060] 2) Compound rubber inspection:

[0061] Carry out sampling test on the mixed rubber after mixing, the method and test value shall be carried out according to the following method process and value, and the mixed rubber with all test values ​​qualified shall be selected:

[0062] a. Use the Shore A hardness tester t...

Embodiment 3

[0074] The rubber vulcanization process of the present invention comprises the following steps of mixing, rubber compound inspection and vulcanization:

[0075] 1) Mixing:

[0076] Styrene butadiene rubber, butadiene rubber, zinc oxide, stearic acid, anti-aging agent 4010NA, anti-aging agent RD, anti-aging agent D, accelerator M, accelerator DM, paraffin, coumarone, carbon black N330, carbon black N660, Engine oil, according to the mass percentage, is 70:30:4.6:1.8:0.9:0.9:0.8:0.7:1.2:0.5:5:38:20:15. After mixing, add it to the internal mixer for mixing, and control the density The mixing temperature of the mill is 60°C, and the mixing time is 15 minutes;

[0077] 2) Compound rubber inspection:

[0078] Carry out sampling test on the mixed rubber after mixing, the method and test value shall be carried out according to the following method process and value, and the mixed rubber with all test values ​​qualified shall be selected:

[0079] a. Use the Shore A hardness tester ...

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Abstract

The invention relates to a rubber vulcanization process. The specific operation includes the following steps of mixing, rubber compound inspection and vulcanization. By means of the rubber vulcanization process, all properties of rubber compounds can be inspected, the vulcanization condition can be precisely controlled, and therefore the defective rate and the rejection rate are decreased, and the production quality and the stability of the production quality are improved. The rubber compounds which are inspected to be unqualified are returned to an internal mixer to be mixed continuously, and waste is reduced. The special natural rubber and additive formula is adopted, the special vulcanizing agent formula is adopted, and buffer blocks which are high and stable in quality are produced.

Description

technical field [0001] The invention relates to the technical field of rubber vulcanization, in particular to a rubber vulcanization process. Background technique [0002] At present, a simple rubber vulcanization process is used in the production of the buffer block parts of the automobile front suspension support assembly, that is, sulfur is added to the natural rubber, and the natural rubber is vulcanized into a buffer block under a certain temperature and pressure. shape; due to the lack of sampling inspection and stricter control of mixing and vulcanization conditions, the produced mixed rubber and buffer blocks often have defects such as lack of rubber, burnt edges, cracks, swelling, insufficient sulfur, and air bubbles, which in turn lead to production failures. The indicators of the buffer block do not meet the use standards and the quality control is not stable, resulting in an increase in the rate of defective products and rejects; the key to increasing the product...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C35/02B29B7/00C08L9/06C08L9/00C08K13/02C08K3/22C08K5/09C08K3/04C08K3/06
CPCB29C35/02B29B7/005C08K2201/014C08L9/06C08L2205/02C08L2205/035C08L9/00C08K13/02C08K2003/2296C08K5/09C08K3/04C08K3/06
Inventor 覃祖业覃朝兵
Owner 柳州元吉兴工业技术有限公司
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