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A method of making shredded tobacco by bonding tobacco stems with starch glue

A technology of starch glue and tobacco stem, which is applied in the field of making shredded tobacco, can solve the problems of not using too much shredded stem, uneven composition of shredded tobacco, waste of environmental burden, etc., and achieve low raw material cost, strong ash holding capacity, and no peculiar smell in burning Effect

Inactive Publication Date: 2018-06-15
JILIN AGRICULTURAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the traditional shredded tobacco production process, the tobacco stems are discarded after being processed and initially roasted, and the stems and leaves are separated, resulting in waste and environmental burden
Merchants add some tobacco stems to reduce costs, but the amount of cut stems should not be too large, otherwise the quality of the tobacco will decline
In the middle of the last century, some foreign tobacco companies tried to recycle tobacco stems, using three processes: rolling method, thick pulp method, and papermaking method, but the operation method was complicated and the composition of cut tobacco was uneven

Method used

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  • A method of making shredded tobacco by bonding tobacco stems with starch glue

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] 1) Soak 10 g of ultra-finely pulverized tobacco stems in 10 ml of methanol for 8 hours, filter, dry the residue to obtain a filter residue, and evaporate the filtrate to obtain an extract.

[0018] 2) Dilute 5g of cornstarch and 1ml of glycerin in 100ml of distilled water, and add the filter residue to obtain a premix.

[0019] 3) Homogenize the premix solution, gelatinize at 90°C for 40 minutes to obtain the premix glue.

[0020] 4) The premixed rubber is cast into a film, and dried at 30°C to obtain reconstituted tobacco leaves.

[0021] 5) The reconstituted tobacco leaves are cut into shredded tobacco to obtain the initial shredded tobacco.

[0022] 6) The extract was dissolved in 1ml of ethanol and sprayed back onto the initial shredded tobacco, and dried to obtain shredded tobacco made of starch glued tobacco stems.

Embodiment 2

[0024] 1) Take 10g of ultrafinely pulverized tobacco stems.

[0025] 2) Dilute 5g of cornstarch and 1ml of glycerin in 100ml of distilled water, and add crushed tobacco stems to obtain a premix.

[0026] 3) Homogenize the premix solution, gelatinize at 80°C for 50 minutes to obtain the premix glue.

[0027] 4) Pre-mixed glue coating, drying at 30°C to obtain reconstituted tobacco leaves.

[0028] 5) The reconstituted tobacco leaves are cut into shredded tobacco to obtain shredded tobacco made of tobacco stems bonded with starch glue.

[0029] Description of the drawings: Figure 1 in the accompanying drawings of the specification is: a method for making shredded tobacco by bonding tobacco stems with starch glue.

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Abstract

The invention discloses a method for producing shredded tobacco by using starch glue to bond tobacco stems. The technical scheme is: (A) soaking the ultrafinely pulverized tobacco stems in methanol for 6 h to 12 h, filtering, drying the residue to obtain a filter residue, and drying the filtrate to obtain an extract. (B) preparing 3%-8% starch diluent, adding 10%-20% filter residue by mass fraction, and adding 1%-2% glycerin plasticizer to obtain a premix. (C) Homogenize the premix, and gelatinize it at 80°C to 90°C for 40 to 60 minutes to obtain a premix. (D) The premixed rubber is cast into a film, and dried at 30° C. to 50° C. to obtain reconstituted tobacco leaves. (E) The reconstituted tobacco leaves are cut into cut tobacco to obtain the original cut tobacco. (F) The extract is dissolved in ethanol and sprayed back to the initial cut tobacco, and dried to obtain the cut tobacco made from starch glue-bonded tobacco stems. The invention utilizes starch gelatinized into glue and pulverized tobacco stems to make cut tobacco, which has the advantages of low cost, simple operation, safety and environmental protection, and the formed cut tobacco has no peculiar smell.

Description

technical field [0001] The invention relates to a method for making shredded tobacco by using composite starch glue to bond crushed waste tobacco stems. It is characterized in that the raw material cost is low, the smoke taste is pure, and it can be applied to the production of shredded tobacco. It belongs to the field of light industry. Background technique [0002] In the traditional shredded tobacco production process, the tobacco stems are discarded after processing and initial roasting, and the stems and leaves are separated, resulting in waste and environmental burden. Businesses add some tobacco stems to reduce costs, but the amount of cut stems should not be too large, otherwise the quality of the tobacco will decline. In the middle of the last century, some foreign tobacco companies tried to recycle tobacco stems, using three processes: rolling method, thick pulp method, and papermaking method, but the operation method was complicated and the composition of cut to...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A24B3/14
CPCA24B3/14
Inventor 李大军徐亚杰张磊王莹李汇聪王思予刘斌刘大明
Owner JILIN AGRICULTURAL UNIV