Method for selecting particle size distribution ranges and filling amount ratio of heat-conducting silica gel thermal interface material powder filler
A technology of thermal interface material and powder filler, applied in the field of thermally conductive silica gel thermal interface material, can solve the problems of low thermal conductivity and non-dense powder particles, and achieve an increase in bulk density, a reduction in porosity, and a strong theoretical guidance. Effect
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[0034] Example 1: Two types of thermally conductive powder fillers with different particle size distribution ranges are selected, and two different particle size distribution ranges of 10μm and 6μm (such as figure 1 ) Aluminum powder filler is compounded in multiple scales, and the Dinger-Funk closest packing equation is used to calculate the volume percentage of two kinds of aluminum powders with different particle diameters. The process is as follows:
[0035] First, determine the distribution range of the particle size of the thermally conductive powder filler: the distribution range of the 6μm particle size is [1.71,6.75], and the distribution range of the 10μm particle size is [6.75,21.16].
[0036] Then, Dinger-Funk's closest packing equation: Among them, in the composite thermal powder filler system D max = 21.16, D min =1.71, n=0.37, U(D p ) The value of D p Get the value, as shown in the following table:
[0037]
[0038]
[0039] Therefore, it is concluded that the volume...
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[0049] Example 2: Four thermally conductive powder fillers with different particle size distribution ranges are selected, and four different particle size distribution ranges (such as 20μm, 10μm, 6μm and 2μm) are selected. figure 2 ) Aluminum powder filler is compounded in multiple scales, and the Dinger-Funk closest packing equation is used to calculate the volume percentage of four different particle diameter aluminum powder fillers. The process is as follows:
[0050] First, determine the distribution range of the thermally conductive powder filler particle size: 2μm particle size distribution range is [0.44, 2.5], 6μm particle size distribution range is [2.5, 6.75], 10μm particle size distribution range is [6.75,13.7], the distribution range of 20μm particle size is [13.7,45.56].
[0051] Then, Dinger-Funk's closest packing equation: Among them, in the composite thermal powder filler system D max =45.56, D min = 0.44, n = 0.37, U(D p ) The value of D p Get the value, as shown...
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[0061] Example 3
[0062] Choose three thermally conductive powder fillers with different particle size distribution ranges, and combine the three different particle size distribution ranges of 20μm, 6μm and 2μm (such as image 3 ) Aluminum powder filler is compounded in multiple scales, and the Dinger-Funk closest packing equation is used to calculate the volume percentage of three different particle diameter aluminum powder fillers. The process is as follows:
[0063] First, determine the distribution range of the thermally conductive powder filler particle size: 2μm particle size distribution range is [0.44, 2.5], 6μm particle size distribution range is [2.5,10.78], 20μm particle size distribution range is [10.78,45.56].
[0064] Then, Dinger-Funk's closest packing equation: Among them, in the composite thermal powder filler system D max =45.56, D min = 0.44, n = 0.37, U(D p ) The value of D p Get the value, as shown in the following table:
[0065]
[0066] Therefore, it is conc...
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