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Wear-resisting casting for mechanical arm and preparation method thereof

A technology for manipulators and castings, which is applied in the field of wear-resistant castings of manipulators and its preparation, which can solve problems such as surface wear, short service life, and wear of manipulator parts, and achieve the effect of increasing service life and improving comprehensive mechanical properties

Active Publication Date: 2017-04-26
HEXIAN LONGSHENG PRECISION MACHINERY CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The currently used robotic arms are often adjusted left and right, up and down, or forward and backward on a plane. When the shapes of the products to be produced and processed are diversified and multi-directional adjustments are required, long-term operation will cause the various parts of the robotic arm to wear, especially serious surface wear, so the existing mechanical arm products have many technical limitations, and the service life is not long

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A wear-resistant casting for a mechanical arm, consisting of the following elements by mass percentage: C 0.95%, Mn6.4%, Si 1.1%, Cr 0.42%, V 1.35%, Ti 1.32%, Zr 0.47%, Ce 0.28 %, Hf 0.22%, the balance is Fe and unavoidable impurities.

[0025] A method for preparing a wear-resistant casting for a mechanical arm, the steps are as follows:

[0026] 1) Furnace loading

[0027] According to the composition of the wear-resistant castings, the ingredients are arranged, and the corner waste and easy-to-burn materials are placed at the bottom of the furnace, and the alloy and scrap steel are placed in the middle and upper layers;

[0028] 2) Melting

[0029] Heating and heating for smelting, the melting temperature is controlled at 1540°C, when the charge is melted, add ferrosilicon to it, after the charge is melted, stir for 3-5 minutes, remove slag, take samples for inspection, and adjust the composition;

[0030] 3) Stand still

[0031] Let the molten steel stand for 20...

Embodiment 2

[0037] A wear-resistant casting for a mechanical arm, consisting of the following elements by mass percentage: C 0.92%, Mn 6.7%, Si 1.0%, Cr 0.45%, V 1.35%, Ti 1.30%, Zr 0.40%, Ce 0.24 %, Hf 0.28%, the balance is Fe and unavoidable impurities.

[0038] A method for preparing a wear-resistant casting for a mechanical arm, the steps are as follows:

[0039] 1) Furnace loading

[0040] According to the composition of the wear-resistant castings, the ingredients are arranged, and the corner waste and easy-to-burn materials are placed at the bottom of the furnace, and the alloy and scrap steel are placed in the middle and upper layers;

[0041] 2) Melting

[0042] Heating and melting, the melting temperature is controlled at 1550°C, when the charge is melted, add ferrosilicon to it, after the charge is melted, stir for 3-5 minutes, remove slag, take samples for inspection, and adjust the composition;

[0043] 3) Stand still

[0044] Let the molten steel stand for 20-30 minutes,...

Embodiment 3

[0050] A wear-resistant casting for a mechanical arm, consisting of the following elements by mass percentage: C 0.82%, Mn 7.2%, Si 0.8%, Cr 0.5%, V 1.2%, Ti 1.4%, Zr 0.25%, Ce 0.3 %, Hf 0.16%, the balance is Fe and unavoidable impurities.

[0051] A method for preparing a wear-resistant casting for a mechanical arm, the steps are as follows:

[0052] 1) Furnace loading

[0053] According to the composition of the wear-resistant castings, the ingredients are arranged, and the corner waste and easy-to-burn materials are placed at the bottom of the furnace, and the alloy and scrap steel are placed in the middle and upper layers;

[0054] 2) Melting

[0055] Heating and melting, the melting temperature is controlled at 1520°C, when the charge is melted, add ferrosilicon to it, after the charge is melted, stir for 3-5 minutes, remove slag, take samples for inspection, and adjust the composition;

[0056] 3) Stand still

[0057] Let the molten steel stand for 20-30 minutes, and...

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Abstract

The invention discloses a wear-resisting casting for a mechanical arm and a preparation method thereof. The casting comprises, by mass, 0.8-1.05% of C, 5.1-7.2% of Mn, 0.8-1.2% of Si, 0.3-0.5% of Cr, 1.2-1.5% of V, 1.2-1.4% of Ti, 0.25-0.63% of Zr, 0.2-0.3% of Ce, 0.16-0.34% of Hf, and the balance Fe and inevitable impurities. By reasonably regulating the ratio of all the elements to enable the elements to generate the synergistic effect, the comprehensive mechanical performance of the mechanical arm is remarkably improved, so that the wear-resisting casting has high strength, high toughness and high wear resistance. After long-time operating, the surface of the mechanical arm is free of peeling and is resistant to wear.

Description

technical field [0001] The invention relates to the field of alloy materials, in particular to a wear-resistant casting for a mechanical arm and a preparation method thereof. Background technique [0002] With the development of industrialization and informatization, people's requirements for industrialized production are getting higher and higher, and the requirements for operation accuracy are also higher. Therefore, when processing and producing some industrial precision devices, some mechanical arms are often used for operation, which can not only reduce the work intensity, but also improve the precision requirements for production requirements. The robotic arm can accept instructions and precisely locate a certain point in three-dimensional or two-dimensional space for operation. The mechanical arm generally has three movements: telescopic, rotating and lifting, wherein the rotational movement is completed by the cooperation of the mechanical arm and the corresponding ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/24C22C38/28C22C38/38C22C33/04C21D1/18
CPCC21D1/18C22C33/04C22C38/002C22C38/005C22C38/02C22C38/24C22C38/28C22C38/38
Inventor 俞韶华
Owner HEXIAN LONGSHENG PRECISION MACHINERY CO LTD
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