Remote data acquisition and real-time analysis system for filling production line

Abstract

The invention provides a remote data acquisition and real-time analysis system for a filling production line, and belongs to the technical field of data acquisition systems. The system comprises a filling production line data acquisition end, a cloud server and a remote application end; the filling production line data acquisition end takes an MCU (Micro Control Unit) module as the control center; a working gas pressure monitoring module, a leak detection pool water bath temperature detection module and a raw liquid level height detection module are connected to the MCU module via an analog-to-digital conversion module; a communication module, a working cylinder position monitoring module, a conveying belt motor working condition detection module, a filled liquid flow detection module and a weighing detection module are respectively directly connected to the MCU module; and the cloud server comprises a data storage module and a message transfer module. The filling production process is comprehensively monitored in real time by acquiring data of each working link of the filling production line, and on-line SPC analysis and fault diagnosis are performed, so that the system is beneficial to improving the qualification rate and quality of products and reducing the maintenance cost.

Description

technical field [0001] The invention belongs to the technical field of data acquisition systems, and in particular relates to a remote data collection and real-time analysis system of a filling production line. Background technique [0002] In the industrial field, data acquisition has been widely used in order to facilitate us to understand the working status of related equipment and current production status in real time, improve production efficiency and product quality, and achieve stable production. [0003] In the existing technology, the data collection on the filling production line often requires the participation of on-site engineers, and some data still needs to be realized by manual recording, which is not only inefficient but also has poor accuracy and low shareability of the collected data. On the other hand, with the development of Internet technology and the continuous improvement of modern enterprise automation, local data collection can no longer meet the d...

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Problems solved by technology

[0004] Purpose of the invention: In order to solve the deficiency of the data acquisition system on the existing filling production line, the purpose of the present invention is to provide a remote data acquisition and real-time analysis system for the filling production line, which collects data for each working link of the filling production line , can remotely monitor the production process on the filling production line in a comprehensive and real-time manner, understand the operation status of the filling equipment and the actual production status, and at the same time, the system can also perform online SPC analysis on the quality of the filling products. On-line fault diagnosis can be carried out during the period, which solves the problem of poor real-time and sharing of data, which is conducive to improving product qualification rate and product quality, and saving fault diagnosis cost

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