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A kind of solid rocket motor inner heat insulation layer and forming method thereof

A solid rocket and molding method technology, applied in the field of thermal protection material molding technology, can solve the problems that the molding process is difficult to meet the needs of development, the structure of the thermal insulation layer is complex, etc., and achieves elimination of uneven appearance, good product quality consistency, and application. wide range of effects

Active Publication Date: 2019-08-23
HUBEI INST OF AEROSPACE CHEMOTECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The modern combat environment has higher and higher requirements for the maneuverability of tactical missiles, which leads to a more complex structure of the thermal insulation layer. The traditional hot pressing and molding processes are difficult to meet the needs of development.

Method used

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  • A kind of solid rocket motor inner heat insulation layer and forming method thereof
  • A kind of solid rocket motor inner heat insulation layer and forming method thereof
  • A kind of solid rocket motor inner heat insulation layer and forming method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Make the inner insulation layer as follows:

[0043] Step 1: Use a calender to roll the EPDM rubber into a film;

[0044] Step 2: Put figure 1 The mold core 1 shown is fixed on the operating frame, and the film is wrapped layer by layer on the mold core to form a heat insulating sleeve 2 (such as figure 2 shown), wrapped tightly with a fiber braid on the outermost layer.

[0045] Step 3: Put the insulation jacket 2 into a vulcanization tank for curing, the curing temperature is 160°C, the curing time is 60 minutes, and the pressure is normal.

[0046] Step 4: Take out the vulcanized heat insulation jacket 2 and cool to room temperature;

[0047] Step 5: Remove the outer fiber braid, carry out shaping and cutting on the heat insulation sleeve, and take off the heat insulation sleeve from the mold core after shaping; image 3 shown.

[0048] Step 6: Apply adhesive evenly on the outer surface of the heat-insulating sleeve 2, and then paste the heat-insulating sleeve ...

Embodiment 2

[0051] Make the inner insulation layer as follows:

[0052] Step 1: Use a calender to roll the EPDM rubber into a film;

[0053] Step 2: Fix the mold core on the operating frame, wrap the film layer by layer on the mold core to form a thermal insulation sleeve, and wrap the outermost layer with a fiber braid;

[0054] Step 3: Send the insulation sleeve into the vulcanization tank for curing, the curing temperature is 180°C, the curing time is 5 minutes, and the pressure is normal;

[0055] Step 4: Take out the vulcanized heat insulation jacket and cool to room temperature;

[0056] Step 5: Remove the outer fiber braid, reshape and cut the heat insulation sleeve, and take off the heat insulation sleeve from the mold core after shaping;

[0057] Step 6: Apply adhesive evenly on the outer surface of the heat insulation sleeve, and then paste the heat insulation sleeve on the inner wall of the solid rocket motor combustion chamber shell;

[0058] Step 7: Put the combustion cham...

Embodiment 3

[0060] Make the inner insulation layer as follows:

[0061] Step 1: Use a calender to roll the EPDM rubber into a film;

[0062] Step 2: Fix the mold core on the operating frame, wrap the film layer by layer on the mold core to form a thermal insulation sleeve, and wrap the outermost layer with a fiber braid;

[0063] Step 3: Send the heat insulating sleeve into the vulcanization tank for curing, the curing temperature is 120°C, the curing time is 120min, and the pressure is normal;

[0064] Step 4: Take out the vulcanized heat insulation jacket and cool to room temperature;

[0065] Step 5: Remove the outer fiber braid, reshape and cut the heat insulation sleeve, and take off the heat insulation sleeve from the mold core after shaping;

[0066] Step 6: Apply adhesive evenly on the outer surface of the heat insulation sleeve, and then paste the heat insulation sleeve on the inner wall of the solid rocket motor combustion chamber shell;

[0067] Step 7: Put the combustion cham...

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Abstract

The invention relates to a solid rocket engine internal insulation layer and a forming method thereof. The internal insulation layer is prepared through the following steps: step 1, using a calendaring machine for grinding the green stock of the insulation layer into a rubber piece; step 2, wrapping a mold core with the rubber piece layer by layer to form an insulation sleeve; step 3, feeding the insulation sleeve into a vulcanizing tank for solidifying; step 4, taking out the vulcanized insulation sleeve, and cooling to room temperature; step 5, performing shaping and cutting on the insulation sleeve, and taking the insulation sleeve down from the mold core after the completion of shaping; step 6, uniformly brushing the outer surface of the insulation sleeve with an adhesive, and adhering the insulation sleeve onto the inner wall of the combustor casing of the solid rocket engine; and step 7, placing the combustor casing in the vulcanizing tank for solidifying to form the internal insulation layer. The solid rocket engine internal insulation layer and the forming method thereof have the benefits as follows: the dimension control precision of the insulation layer is higher, the quality coherence is good, the operation is simple, the production efficiency is high, not only the forming requirement of the insulation layer with a uniform thickness is met, but also the forming requirements of variable-thickness and irregular-shaped insulation sleeves with complex structures are met.

Description

technical field [0001] The invention relates to a forming process of a thermal protection material in the field of missile weapons and space vehicles, in particular, it can be used in the manufacture of a thermal insulation layer in a combustion chamber of a solid rocket motor. Background technique [0002] At present, the methods for manufacturing the inner insulation layer of solid rocket motor mainly include hot pressing forming and compression molding. The hot press forming process has the advantages of mature and stable technology and a wide range of applications, but the operation process is complicated, the production efficiency is low, and a large number of manual operations are relied on, which seriously hinders the rapid mass production of missile weapons. However, the compression molding process is limited by the size of the solid rocket motor and the structure of the thermal insulation layer. It is not suitable for the aluminum alloy material or the engine that i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C69/00
CPCB29C69/007
Inventor 聂松褚蕊丁伯林付翔郑光虎李月常
Owner HUBEI INST OF AEROSPACE CHEMOTECHNOLOGY
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