Prefabricated assembling concrete structure automatic production line fault diagnosis method and system

A fault diagnosis system and automatic production line technology, applied in the field of construction industrialization, can solve the problems of manual detection of abnormality, time-consuming and laborious, and achieve the effect of reducing maintenance time, reducing impact and loss, and facilitating maintenance.

Active Publication Date: 2017-12-22
BEIJING XINGHANG MECHANICAL ELECTRICAL EQUIP
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Problems solved by technology

[0004] In the existing technology, the PC automatic production line is in the initial stage of development. There are not many manufacturers engaged in the development of the PC automatic production line, and their main energy is also in the development of the function of the stand-alone equipment. There is no precedent for the fault diagnosis system and method for the PC automatic production line. When an abnormality occurs in the operation of the production line, it is often found manually, and then goes to the site to investigate the cause and perform maintenance, which is time-consuming and laborious

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  • Prefabricated assembling concrete structure automatic production line fault diagnosis method and system
  • Prefabricated assembling concrete structure automatic production line fault diagnosis method and system

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Embodiment Construction

[0028] The present invention is described in further detail below.

[0029] Fault diagnosis of an automatic production line for a prefabricated concrete structure of the present invention includes the following three steps:

[0030] The first step is to build a PC automatic production line fault hierarchical diagnosis system.

[0031] The PC automatic production line fault hierarchical diagnosis system includes two levels: on-site pre-diagnosis level and centralized analysis level.

[0032] The on-site pre-diagnosis layer is based on the appearance, collects on-site data and focuses on the primary diagnosis of local stations and equipment, and the centralized analysis layer is based on the deep level, focusing on the comprehensive analysis of the system as a whole, inferring the final fault conclusion, and giving processing orders.

[0033] When building the on-site pre-diagnosis layer, including hardware and software support, three parts must be completed.

[0034] One is t...

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Abstract

The present invention provides a prefabricated assembling concrete structure automatic production line fault diagnosis method and system, belonging to the building industrialization technology field. The real-time operation state of the automatic production line of a prefabricated assembling concrete structure is monitored, and automatic and rapid diagnosis and alarm and fault location can be realized. The method comprises: setting the automatic production line fault diagnosis system into two levels consisting of a field pre-diagnosis layer and a concentration analysis layer, the controller of the field pre-diagnosis layer performs primary localization of the fault phenomenon through logic determination to set a primary fault code for each fault state and upload data; and the concentration analysis layer analyzes the primary fault code of each fault state to deduce a final fault diagnosis result. The maintenance time is reduced, and the influence and the loss caused by production line faults are reduced.

Description

technical field [0001] The invention belongs to the technical field of building industrialization and relates to a fault diagnosis system for an automatic production line of a prefabricated concrete structure. Background technique [0002] In recent years, the country has actively promoted green buildings and building materials, vigorously developed steel structures and prefabricated buildings, and the industrialization of construction has ushered in unprecedented opportunities. PC (Prefabricated Concrete Structure) is a "prefabricated concrete structure". It is a concrete structure formed by prefabricated concrete components, assembled, connected, and partially cast in place. It is the development trend of the future construction industry. [0003] The PC automatic production line is mainly used for mass production of architectural concrete prefabricated components (including prefabricated laminated floors, interior and exterior wall panels, stairs, etc.), which requires ex...

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/05
CPCG05B19/058G05B2219/14006
Inventor 曹英荣甄红卫苏沛东李倩李乃东柴娜
Owner BEIJING XINGHANG MECHANICAL ELECTRICAL EQUIP
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