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Motor winding end potting structure, method and motor made by the method

A motor winding and potting technology, which is applied in the shape/style/structure of winding insulation, electric components, and the manufacture of motor generators, etc., can solve the problems of complex oil circuit structure, high technological difficulty and high cost, and achieve strong versatility. , The effect of easy process and low cost

Active Publication Date: 2020-05-15
CSR ZHUZHOU ELECTRIC LOCOMOTIVE RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In view of this, the purpose of the present invention is to provide a motor winding end potting structure, method and motor made by the method, which can solve the problem of complicated oil circuit structure, difficult process and high cost in the existing winding end cooling method. , technical problems that are prone to oil leakage

Method used

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  • Motor winding end potting structure, method and motor made by the method
  • Motor winding end potting structure, method and motor made by the method
  • Motor winding end potting structure, method and motor made by the method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] as attached figure 1 As shown, a specific embodiment of the potting structure at the end of a motor winding, including:

[0040] The outer potting tool 1 and the inner potting tool 2 are coaxially arranged on both sides of the stator core 3 with a hollow cylindrical structure, and a potting area 5 is formed between the outer potting tool 1 and the inner potting tool 2. The stator winding end 4 is located in the potting area 5; the outer potting tool 1 and the inner potting tool 2 are both made of metal materials, and the two cooperate to form the potting area 5 for potting the end of the motor winding; wherein, the outer potting The structural diagrams of tooling 1 and inner potting tooling 2 are attached figure 2 to attach Figure 5 shown;

[0041] The potting glue 6 formed in the potting area 5 and covering the outer periphery of the stator winding end 4 is used to reduce the temperature rise of the motor winding end.

[0042] The potting glue 6 made of high ther...

Embodiment 2

[0047] as attached Figure 6 As shown, a specific embodiment of a motor winding end potting method, comprising the following steps:

[0048]A) Make the outer potting tool 1 and the inner potting tool 2 respectively with hollow cylinder structure, arrange the outer potting tool 1 and the inner potting tool 2 coaxially on both sides of the stator core 3, and the outer potting tool A potting area 5 is formed between the tooling 1 and the inner potting tooling 2; potting glue 6 is prepared;

[0049] B) After the outer potting tool 1, the inner potting tool 2 and the potting glue 6 are all prepared, the stator winding end 4 located on both sides of the stator core 3 and in the potting area 5 is poured and potted until The potting glue 6 completely covers the outer surface of the stator winding end 4;

[0050] C) After the potting glue 6 is dry and the outer potting tool 1 and the inner potting tool 2 are removed, then the motor is assembled. The structure of the motor after the f...

Embodiment 3

[0054] as attached Figure 7 Shown, a kind of specific embodiment of the motor that is made by above-mentioned method, comprises:

[0055] Stator core 3, rotor core 7 and rotating shaft 10 arranged coaxially with each other from outside to inside;

[0056] The non-drive end cover 8 sleeved on the rotating shaft 10 and located at the non-drive end of the motor, and the drive end cover 9 sleeved on the rotate shaft 10 and located at the drive end of the motor, the stator core 3, the non-drive end cover 8 and the drive end The end cover 9 forms a closed structure of the motor;

[0057] The windings wound on the stator core 3 , the parts of the winding protruding from both sides of the stator core 3 form the stator winding end 4 , and the outer circumference of the stator winding end 4 is coated with potting glue 6 . The potting compound 6 is located between the stator core 3 and the non-drive end cover 8 , and between the stator core 3 and the drive end cover 9 .

[0058] The ...

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Abstract

The invention discloses a motor winding end part potting structure, method and a motor made by the method. The motor winding end part potting structure comprises an outer potting tool, and inner potting tool and a potting adhesive, wherein the outer potting tool and the inner potting tool adopt hollow cylinder structures and are coaxially arranged at two sides of a stator iron core, a potting areais formed between the outer potting tool and the inner potting tool, and the stator winding end part is located in the potting area; and the potting adhesive is formed in the potting area and coats the periphery of the stator winding end part and is used for reducing temperature rise at the motor winding end part. The technical problems of a complex oil way structure, a large process difficulty,high cost and easy oil leakage in the existing winding end part cooling mode can be solved, the structure of the invention can be applied to permanent magnet synchronous motors with various power grades, various structural forms, various mounting forms and various uses, the universality is extremely strong, and the influence on the total weight of the motor is little.

Description

technical field [0001] The invention relates to the technical field of motors, in particular to a structure and method applied to potting at the end of a formed winding of a permanent magnet motor to improve heat dissipation and a motor manufactured by the method. Background technique [0002] With the development of permanent magnet motor technology, the power density of motors continues to increase, and the problem of temperature rise of motors is becoming more and more serious, which has seriously affected the service life and operational reliability of motors. Therefore, reducing the temperature rise of motors has become an urgent problem in motor design. one of the key issues. The permanent magnet synchronous motor has the advantages of high power density and low rotor loss, but at the same time, due to the existence of permanent magnets, the permanent magnet synchronous motor generally adopts a fully enclosed structure, which makes the heat dissipation conditions at th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H02K3/38H02K15/12
CPCH02K3/38H02K15/12
Inventor 冯江华盛振强陈致初王健何思源杨金霞史俊旭孟繁东刘春秀刘雄
Owner CSR ZHUZHOU ELECTRIC LOCOMOTIVE RES INST