Method for producing ethanol, soap and feed from kitchen waste

A technology of food waste and ethanol, which is applied in the field of resource treatment of food waste, can solve the problems that pathogens and thermophilic microorganisms cannot be killed, the recycling rate of resources is only 20%, and the acceleration of feed corruption and oxidation can be achieved. Obvious anti-oxidation effect, improve anti-stress and immunity, and prevent feed mildew

Inactive Publication Date: 2018-06-12
吴豪
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Every year, the national food waste production is about 40 million tons, but its resource recycling rate is only 20%, resulting in a large waste of resources
At present, the types of food waste recycling products are relatively single, and the utilization rate of food waste is not high, causing secondary pollution
Using food waste to produce feed is a relatively common treatment technology, but food waste contains a large number of highly infectious and pathogenic microorganisms. Improper treatment will not only accelerate feed decay and oxidation, but also easily cause animal diseases and diseases. die
[0003] The patent application number is CN201310437655.0. Although the ethanol-producing residue is used to ferment again to prepare lactic acid, which improves the utilization rate and added value of food waste to a certain extent, the lactic acid-producing residue is not reused. Therefore, no Can maximize the use of food waste
The patent with the application number CN201510026227.8 reduces the number of harmful microorganisms through high-temperature treatment of kitchen waste, but it cannot kill pathogens and thermophilic microorganisms with spore structure, which still has a large safety problem. In addition, the method produces The feed has low antioxidant capacity, is perishable, and is difficult to store

Method used

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  • Method for producing ethanol, soap and feed from kitchen waste
  • Method for producing ethanol, soap and feed from kitchen waste
  • Method for producing ethanol, soap and feed from kitchen waste

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Step 1: filter kitchen waste to obtain oil-water mixture and solid kitchen waste;

[0028] Step 2: Mix α-1,4-glucohydrolase, α-amylase and β-amylase according to the weight ratio of 1:(0.5-0.7):(0.3-0.5) to prepare a compound enzyme, and grind the kitchen solid Garbage until the fineness is 60-100 mesh, and add 20-30wt% corn starch, 0.6-1.8wt% compound enzyme and 50-60wt% water to it, stir evenly, and saccharify at 55-70°C for 5-7h Afterwards, make fermentation substrate;

[0029] Step 3: At 30-35°C, mix 0.3-0.5wt% of Candida into the fermentation substrate for fermentation, perform aerobic fermentation on the 1st-2nd day, and perform anaerobic fermentation on the 2nd-6th day, The total fermentation period is 6-8 days, and the ethanol is obtained after distillation and rectification;

[0030] Step 4: Separate the grease in the oil-water mixture, add 6wt% activated clay to it for adsorption and decolorization, then add NaOH solution until the pH is 7.5-7.8, saponify fo...

Embodiment 2

[0035] Operation example 1, wherein, the weight ratio of the components of the complex enzyme in step 2 is 1:0.6:0.4, the fineness of grinding: 80 mesh, the weight percentages of the raw materials of the fermentation substrate: 25wt%, 1.2wt%, 55wt%, saccharification: 63°C, 6h; fermentation in step 3: 33°C, 7 days, yeast: 0.4wt%, Torulopsis globosa; decolorization in step 4: activated alumina adsorption method, PH: 7.6, saponification: 2.5h, NaCl : 12.5wt%; temperature in step five: 45°C, methyl ethyl ketone peroxide: 1.5wt%, associative polyurethane: 17.5wt%, settling time: 30h; parts by weight of each component of feed additive in step six: 3 parts, 4 parts, 4.2 parts, 0.7 parts, 1.4 parts, 2.5 parts; beer tank in step 7: 30wt%, feed additive: 3wt%, ultraviolet light: 225μW / cm 2 , 6.5min.

Embodiment 3

[0037] Operation example 1, wherein, the weight ratio of the components of the complex enzyme in step 2 is 1:0.7:0.5, the fineness of grinding: 100 mesh, the weight percentages of the raw materials of the fermentation substrate: 30wt%, 1.8wt%, 60wt%, saccharification: 70°C, 7h; fermentation in step 3: 35°C, 8 days, yeast: 0.5wt%, Hansenula and Kluyveromyces; decolorization in step 4: ion exchange resin method, PH: 7.8 , saponification: 3h, NaCl: 15wt%; temperature in step five: 50°C, methyl ethyl ketone peroxide: 2wt%, associative polyurethane: 20wt%, precipitation time: 36h; parts by weight of each component of the feed additive in step six: 4 parts, 5 parts, 4.8 parts, 0.8 parts, 1.6 parts, 3 parts; beer tank in step 7: 35wt%, feed additive: 4wt%, ultraviolet light: 250μW / cm 2 , 8min.

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Abstract

The invention discloses a method for producing ethanol, soap and a feed from kitchen waste. The method comprises the following steps of step I, performing filtration; step II, performing crushing, andperforming saccharification; step III, performing fermentation, performing distillation, and performing rectification so as to obtain ethanol; step IV, performing refinement, performing decolorationand performing saponification; step V, adding methyl ethyl ketone peroxide and associative polyurethane to reach a precipitation and solidification state, so that soap is prepared; and step VI, mixinga feed additive with vinasse, and performing sterilization through ultraviolet radiation so as to obtain a feed, wherein the feed additive consists of tea polyphenols, berberine sulfate, jasminoidin,santoquin, butylated hydroxyanisole and citric acid. Through adoption of the method disclosed by the invention, the resource utilization rate of the kitchen waste is maximized, the produced ethanol can be used as fuel and an organic solvent, the produced soap has favorable functions of cleaning, emulsifying and sterilizing, the produced feed is high in safety, high in antioxidant ability and notliable to corrupt, the irritability resistance and the immune competence of animals are strengthened, and the yield is increased.

Description

technical field [0001] The invention belongs to the field of resource treatment of kitchen waste, and in particular relates to a method for producing ethanol, soap and feed by using kitchen waste. Background technique [0002] Every year, the national food waste production is about 40 million tons, but its resource recycling rate is only 20%, resulting in a large waste of resources. At present, the types of food waste recycling products are relatively single, and the utilization rate of food waste is not high, causing secondary pollution. Using food waste to produce feed is a relatively common treatment technology, but food waste contains a large number of highly infectious and pathogenic microorganisms. Improper treatment will not only accelerate feed decay and oxidation, but also easily cause animal diseases and diseases. die. [0003] The patent application number is CN201310437655.0. Although the ethanol-producing residue is used to ferment again to prepare lactic acid...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23K10/38A23K10/30A23K20/132A23K20/105A23K20/121A23K20/111A23L3/349A23L3/3472A23L3/3544A23L5/20C11D9/02C11D9/26C11D9/30C12P7/08
CPCA23K10/30A23K10/38A23K20/105A23K20/111A23K20/121A23K20/132A23L3/3472A23L3/349A23L3/3544A23L5/28A23V2002/00C11D9/02C11D9/225C11D9/26C12P7/08A23V2200/02A23V2200/10A23V2250/214A23V2250/082Y02P60/87
Inventor 吴豪
Owner 吴豪
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