Unlock instant, AI-driven research and patent intelligence for your innovation.

A highly reliable and environmentally friendly galvanizing process for electric power fittings

A technology for power fittings and reliability, applied in hot dip plating process, metal material coating process, coating and other directions, can solve the problems of increasing the production cost of enterprises, increasing the probability of defective products, and the inability to remove small zinc bumps. The effect of improving the service life, eliminating the possibility of hydrogen breakage, and reducing the defective product rate

Active Publication Date: 2020-05-08
JIANGSU SHUANGHUI POWER DEV
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the purchase cost of the special vibrator for galvanizing is still relatively high, and it is a process of converting electrical energy into mechanical energy, which consumes a lot of power, which is not environmentally friendly and seriously increases the production cost of the enterprise.
[0004] In addition, in the cooling process of the traditional galvanizing process, regardless of whether the structure of the workpiece is complex, the workpiece is directly placed in clean water for cooling
However, for workpieces with blind holes and internally threaded holes with relatively complex structures, although there will be a process of removing residual zinc by using vibration, there will be residual zinc and small zinc nodules in hidden places such as blind holes and internally threaded holes that cannot be removed. , for this kind of workpiece directly put into clean water to cool, directly increase the probability of defective products

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A highly reliable and environmentally friendly galvanizing process for electric power fittings
  • A highly reliable and environmentally friendly galvanizing process for electric power fittings

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] A high-reliability and environment-friendly galvanizing process for electric power fittings, comprising the following process steps:

[0052] a. Prepare materials; stack them according to the size and shape of the workpieces, and inspect the workpieces;

[0053] B. Shot blasting: the product of step a is put into a shot blasting machine, and the mixed steel shot in the shot blasting machine is projected onto the surface of the hot-plated workpiece to be decontaminated, and the impact makes the pollutants on the surface of the hot-plated workpiece to be decontaminated be stripped off; The blasting time of the workpiece by the shot blasting machine is set according to the surface area of ​​the workpiece. The blasting time of the workpiece with a surface area of ​​0.15-0.20min per square centimeter, for example, the workpiece with a surface area of ​​340 square centimeters, the blasting time is 51-68min.

[0054] c. hanger; the product of step b is hung on the hanger on th...

Embodiment 2

[0067] A high-reliability and environment-friendly galvanizing process for electric power fittings, comprising the following process steps:

[0068] a. Prepare materials; stack them according to the size and shape of the workpieces, and inspect the workpieces;

[0069] B. Shot blasting: the product of step a is put into a shot blasting machine, and the mixed steel shot in the shot blasting machine is projected onto the surface of the hot-plated workpiece to be decontaminated, and the impact makes the pollutants on the surface of the hot-plated workpiece to be decontaminated be stripped off; The blasting time of the workpiece by the shot blasting machine is set according to the surface area of ​​the workpiece. The blasting time of the workpiece with a surface area of ​​0.15-0.20min per square centimeter, for example, the workpiece with a surface area of ​​340 square centimeters, the blasting time is 51-68min.

[0070] c. hanger; the product of step b is hung on the hanger on th...

Embodiment 3

[0084] A high-reliability and environment-friendly galvanizing process for electric power fittings, comprising the following process steps:

[0085] a. Prepare materials; stack them according to the size and shape of the workpieces, and inspect the workpieces;

[0086]B. Shot blasting: the product of step a is put into a shot blasting machine, and the mixed steel shot in the shot blasting machine is projected onto the surface of the hot-plated workpiece to be decontaminated, and the impact makes the pollutants on the surface of the hot-plated workpiece to be decontaminated be stripped off; The blasting time of the workpiece by the shot blasting machine is set according to the surface area of ​​the workpiece. The blasting time of the workpiece with a surface area of ​​0.15-0.20min per square centimeter, for example, the workpiece with a surface area of ​​340 square centimeters, the blasting time is 51-68min.

[0087] c. hanger; the product of step b is hung on the hanger on the...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a galvanization technology for highly reliable environment-friendly electric power fittings, and belongs to the technical field of electrical equipment, solving the problems that products plated by adopting conventional galvanizing technology is easy to have the phenomenon of hydrogen embrittlement in the use process, the production cost of enterprises is high and product reject ratio is low. An acid pickling procedure for removing acid is mainly adopted, and a procedure combining a shot blasting procedure with a special plating assistant solvent of a new formula is adopted. By adopting the galvanization technology, the possibility of occurrence of the phenomenon of hydrogen embrittlement of a workpiece is completely eradicated from the source, and the service lifeof the workpiece is greatly prolonged; power supply is not needed for a residual zinc removal platform, and thus being energy-saving and environment-friendly, and greatly lowering the production costof enterprises; residual zinc hidden in concealed spaces such as blind holes and holes with lines inside are thoroughly removed, and thus effectively guaranteeing the product quality, greatly reducingthe rate of defective products, greatly reducing the rework rate, and creating considerable economic benefit for enterprises; and the galvanization technology has an important significance in the technical field of electric power fittings.

Description

technical field [0001] The invention belongs to the technical field of electric power fittings production, and in particular relates to a highly reliable and environment-friendly galvanizing process for electric power fittings. Background technique [0002] Since the French chemist Maloin invented the hot-dip galvanizing process in 1842, the hot-dip galvanizing process has been widely used in electric power, railway, transportation and other departments. Especially in power transmission and transformation projects, it has been most concentrated and widely used. As far as power fittings are concerned, hot-dip galvanizing technology has been used for more than 200 years. The authorized announcement number is CN104561876B, the authorized announcement date is 2017.11.07, and the name of the invention is a hot-dip galvanizing process method. The disclosed hot-dip galvanizing process is the hot-dip galvanizing process commonly used by enterprises. Pickling is an essential process...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C23C2/06C23C2/02
CPCC23C2/003C23C2/02C23C2/06
Inventor 王银春张静华沈啸峰朱路张聪刘成吕刚
Owner JIANGSU SHUANGHUI POWER DEV