A kind of crumpled imitation jacquard fabric and its production process

A technology of fabric and mass ratio, applied in fabric surface trimming, dyeing, weaving, etc., can solve the problems of high cost and high price of jacquard looms, and achieve the effect of low cost, flexible and natural jacquard pattern, and high benefit

Active Publication Date: 2022-07-08
绍兴水乡纺织科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But jacquard looms are more expensive than ordinary dobby looms, and generally yarn-dyed factories are only equipped with dobby looms, but there are still limitations in weaving
[0006] In fact, no matter what equipment is used, the cost is very high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • A kind of crumpled imitation jacquard fabric and its production process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] A manufacturing process of a crumpled imitation jacquard fabric, comprising the following steps:

[0041] (1) Grey fabric weaving: The grey fabric is obtained by plain weaving with 25D polyester yarn with a mass ratio of 24% as the warp yarn and 30ST / C yarn with a mass ratio of 75% as the weft yarn;

[0042] (2) Dyeing: Control the dyeing temperature of reactive dyes at 98°C and keep it for 40min. Add Yuanming powder 35g / L before dyeing;

[0043] (3) Washing or reduction cleaning: fully wash the dyed grey fabric, and perform reduction cleaning when dyeing dark colors;

[0044] (4) Setting; during setting, control the temperature of the grey cloth to be 130℃, and adjust the speed to 45m / min;

[0045] (5) Hot roll crumpling: The grey cloth is crumpled with a hot roll pressure of 1.8 tons; the hot roll temperature is 180°C, and the vehicle speed is 20-m / min. There are patterns or patterns on the heat roller;

[0046] (6) Gold powder hot stamping with a mass ratio of 1%...

Embodiment 2

[0049] A manufacturing process of a crumpled imitation jacquard fabric, comprising the following steps:

[0050] (1) Grey fabric weaving: The grey fabric is obtained by plain weaving with 20D nylon yarn with a mass ratio of 29% as the warp yarn and 32S cotton yarn with a mass ratio of 70% as the weft yarn;

[0051] (2) Dyeing: control the dyeing temperature of reactive dyes at 100°C, and keep the temperature for 50min. Add Yuanming powder 40g / L before dyeing.

[0052] (3) Washing or reduction cleaning: fully wash the dyed grey fabric, and perform reduction cleaning when dyeing dark colors;

[0053] (4) Setting; during setting, control the temperature of the grey cloth to be 140℃, and adjust the speed to 50m / min.

[0054] (5) Hot roll crumpling: The grey fabric is crumpled with a hot roll pressure of 2.0 tons; the hot roll temperature is 185°C, and the vehicle speed is 25 m / min. Patterns or patterns are provided on the heat roller.

[0055] (6) Gold powder hot stamping with...

Embodiment 3

[0058] A manufacturing process of a crumpled imitation jacquard fabric, comprising the following steps:

[0059](1) Grey fabric weaving: use 30D nylon filament with a mass ratio of 34% as the warp yarn, and use the 60S T / C yarn with a mass ratio of 65% as the weft yarn, and obtain the grey fabric through plain weaving;

[0060] (2) Dyeing: control the dyeing temperature of reactive dyes at 105°C and keep it warm for 60min; add 45g / L of Yuanming powder before dyeing;

[0061] (3) Washing or reduction cleaning: fully wash the dyed grey fabric, and perform reduction cleaning when dyeing dark colors;

[0062] (4) Setting; during setting, control the temperature of the grey fabric to be 150℃, and adjust the speed to 55m / min;

[0063] (5) Hot roll crumpling: The grey fabric is crumpled with a hot roll pressure of 1.8 tons to 2.2 tons; the hot roll temperature is 190°C, and the vehicle speed is 30 m / min;

[0064] (6) Gold powder hot stamping with a mass ratio of 1% on the surface o...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a crumpled imitation jacquard fabric and a production process thereof, belonging to the technical field of textile fabric production and processing. % of the weft yarns are made by plain weaving, and are crumpled to form vertical and horizontal three-dimensional stripes, the warp yarns are 20D-30D nylon filaments or polyester filaments, and the weft yarns are 30S-60S cotton yarns or T / C yarns. The invention relates to a production process of crumpled jacquard-like fabrics, including grey fabric weaving, dyeing, washing or reduction cleaning, shaping, creasing with hot rollers, inspection, packaging and storage. The invention can form jacquard-like vertical and horizontal three-dimensional stripes with different density through crumpling, forming a natural texture, and imitating jacquard effect is lifelike. The jacquard pattern is flexible and natural, the fabric not only has a good texture and feel, but also is light, thin and transparent, not deformed after repeated washing, high efficiency, large output, low cost, and a wide range of applications.

Description

technical field [0001] The invention relates to a crumpled imitation jacquard fabric and a manufacturing process thereof, belonging to the technical field of textile fabric production and processing. Background technique [0002] Traditional jacquard fabrics are woven by jacquard looms and jacquard machines, and the woven jacquard patterns are relatively mechanical and rigid, and because jacquard machines are expensive, slow, and low in production efficiency, resulting in high production costs. It also limits the development of jacquard fabrics to a certain extent. [0003] At present, laser technology has been applied in many processes in the textile industry at home and abroad (such as: cutting, sewing, deformation, modification, singeing, color fixing, anti-counterfeiting and bleaching, etc.). Laser engraving is also used in the production of jacquard-like fabrics. The characteristics of textile laser engraving: based on the morphological characteristics, chemical struct...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D03D15/283D03D15/217D03D15/47D06C23/04D06Q1/04D06P1/38D06C7/02
CPCD03D15/00D06C7/02D06C23/04D06P1/38D06Q1/04D10B2201/02D10B2331/04D10B2331/02D03D15/47
Inventor 马金星马定海
Owner 绍兴水乡纺织科技有限公司
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