Unlock instant, AI-driven research and patent intelligence for your innovation.

Synthetic rubber latex and method for manufacturing same

A technology for synthesizing rubber and latex, applied in chemical instruments and methods, emulsification, adhesives, etc., can solve the problems of decreased production efficiency, low storage stability of latex, insufficient mechanical stability of latex, etc., and achieve tensile strength and elongation. Excellent effect with excellent mechanical stability

Active Publication Date: 2018-11-09
ZEON CORP
View PDF6 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the composition for dip molding described in Patent Document 1, the mechanical stability of the latex used to obtain the composition for dip molding is not sufficient, so the storage stability as a latex is low, and it is easy to be processed in a subsequent process. Aggregation of rubber particles occurs, and there is a problem that additional steps such as removal of aggregates are required, and there is a problem that production efficiency decreases due to the generation of aggregates (see Patent Document 1)

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Synthetic rubber latex and method for manufacturing same
  • Synthetic rubber latex and method for manufacturing same

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0095] The method for preparing the latex composition of the present invention is not particularly limited, and examples thereof include mixing a vulcanizing agent and / or a vulcanization accelerator and, if necessary, mixing a vulcanizing agent and / or a vulcanization accelerator with a synthetic rubber latex using a disperser such as a ball mill, a kneader, or a disper. A compounding method; a method of mixing the aqueous dispersion into a synthetic rubber latex after preparing an aqueous dispersion of compounding components other than the latex of synthetic rubber using such a disperser.

[0096] The latex composition of the present invention preferably has a pH of 7 or more, more preferably has a pH in the range of 7-13, and still more preferably has a pH in the range of 8-12. In addition, the solid content concentration of the latex composition is preferably in the range of 15 to 65% by weight.

[0097] The latex composition of the present invention is preferably aged (pre-...

Embodiment 1

[0143] (Manufacture of synthetic polyisoprene latex (f-1))

[0144] Synthetic polyisoprene with a weight average molecular weight of 1,300,000 (trade name "NIPOL IR2200L", manufactured by Nippon Zeon Co., Ltd., a homopolymer of isoprene obtained by using a Ziegler-based polymerization catalyst, combined in cis The unit amount is 98% by weight) was mixed with cyclohexane, stirred, and dissolved by heating up to 60° C. to prepare a cyclohexane solution (a) for synthesizing polyisoprene.

[0145] On the other hand, 10 parts of sodium abietate and 5 parts of sodium dodecylbenzenesulfonate were mixed with water to prepare a mixture containing sodium abietate / sodium dodecylbenzenesulfonate = 2 / 1 by weight ratio. Surfactant aqueous solution (b) with a concentration of 1.5% by weight of the mixture at a temperature of 60°C.

[0146] Next, using the above-mentioned cyclohexane solution (a) and the above-mentioned anionic surfactant aqueous solution (b), by figure 1The manufacturing d...

Embodiment 2

[0157] (Manufacture of synthetic polyisoprene latex (f-2))

[0158] With the second dispersion energy F in the second dispersion process 2 for F 2 =5.26×10 7 In this way, the time for processing a volume twice the volume of the coarsely dispersed emulsion (c-1) in the rotor-stator type emulsifier 20 is the processing time (that is, the second dispersion processing of 2 cycles), and continuous Except having performed the 2nd dispersion process, it carried out similarly to Example 1, the synthetic polyisoprene latex (f-2) was manufactured, and it evaluated similarly. The results are shown in Table 1. That is, in Example 2, the total dispersion energy F total for F total =1.38×10 8 (F 1 +F 2 =8.53×10 7 +5.26×10 7 ) conditions to perform the first dispersion treatment and the second dispersion treatment.

[0159] (Preparation of latex composition, production of dipped molding)

[0160] Except having used the synthetic polyisoprene latex (f-2) obtained above, it carried...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
thicknessaaaaaaaaaa
diameteraaaaaaaaaa
Login to View More

Abstract

Provided is a synthetic rubber latex, wherein the content ratio of particles having a particle diameter of 5 [mu]m or greater in a particle diameter distribution calculated on the basis of the numberof synthetic rubber particles included in the latex is less than 3,000 ppm by weight. Through the present invention, there is provided a synthetic rubber latex capable of yielding a dip molded articleor other film molded article having excellent mechanical stability as well as excellent tensile strength and elongation.

Description

technical field [0001] The present invention relates to a synthetic rubber latex which is excellent in mechanical stability and capable of forming a film molded article such as a dip molded article excellent in tensile strength and elongation, and a method for producing the latex. Background technique [0002] Conventionally, it is known to dip and mold latex compositions containing natural rubber latex to obtain dip-molded articles such as nipples, balloons, gloves, balloons, and covers that are used in contact with the human body. However, since natural rubber latex contains proteins that cause allergic symptoms to humans, it may be a problem as a dipped molded product that comes into direct contact with biofilms or organs. For this reason, studies have been conducted to use synthetic rubber latexes such as synthetic polyisoprene and styrene-isoprene-styrene block copolymers instead of natural rubber latex (Patent Document 1). [0003] For example, Patent Document 1 discl...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C08J3/07C08L9/00C08L53/02A41D13/08A41D19/00
CPCA41D13/08A41D19/00C08J3/07C08L53/02C08L9/00C09J109/10C08L9/08C08L9/10B01F2215/0409B01F23/4105B01F23/413B01F25/52B01F27/27C09J7/383C08J5/02C08J2309/08C08J2309/10B01F23/40C08K5/0025C08K2201/005
Inventor 佐藤吉隆小出村顺司
Owner ZEON CORP