Negative-pressure overturning device and method for automated production of ceramic backing set

Abstract

The invention discloses a negative-pressure overturning device and method for automated production of a ceramic backing set. The negative-pressure overturning device comprises a negative-pressure suction plate and a servo motor. The negative-pressure suction plate is mounted on a support through a bearing, a plurality of negative-pressure suction holes are formed in the upper surface and the lowersurface of the negative-pressure suction plate correspondingly and communicate with a pneumatic system. The servo motor is connected to one end of the bearing to drive the bearing to rotate. Throughthe device, the ceramic backing set is overturned uninterruptedly and continuously on an automated production line, ceramic backings are prevented from being broken in the overturning process, a basematerial layer is prevented from being bent, thus working procedures such as subsequent product quality inspection and boxing packaging are facilitated, the production efficiency of the automated production line of the ceramic backing set is improved, the product quality is ensured, and the labor cost is saved.

Description

technical field [0001] The invention belongs to the technical field of manufacturing ceramic liner sets, and more specifically relates to a negative pressure turning device and method for automatic production of ceramic liner sets. Background technique [0002] Ceramic liner is a single-sided welding liner material widely used in the manufacture of ships, steel bridges, railway wagons, containers, etc., because ceramic liner has the characteristics of excellent forming performance and good process adaptability, and has excellent performance in many fields. It is gradually promoted vigorously by making liners. [0003] At present, there is no mature automatic production line of ceramic backing group with complete process in China, such as the invention patent of "Production Line of Welding Backing Group" with application number 201610347530.2, the assembly line of welding backing group includes conveyor belt , material loading sorting device, gesture recognition device, subs...

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Problems solved by technology

[0003] At present, there is no mature automatic production line of ceramic backing group with complete process in China, such as the invention patent of "Production Line of Welding Backing Group" with application number 201610347530.2, the assembly line of welding backing group includes conveyor belt , material loading sorting device, gesture recognition device, substrate layer sticking device, die-cutting device and centerline drawing device, etc., the pre-processing equipment of the liner group does not include the flipping device, so it is not convenient for the ceramic liner group to perform follow-up product quality Inspection, packing and other processes have incomplete functions and poor practicability, making it difficult to popularize and apply

[0004] Since the ceramic backing is a brittle material with special-shaped small pieces, the shapes of each side of the backing are different. In order to ensure the welding production efficiency and welding quality requirements, the porcelain backing after stamping and sintering must be processed in an orderly manner before packaging. Arrangement, base material pasting, centerline drawing and other production processes are used to make ceramic liner sets, which also involves the flipping process of ceramic liner sets, which is beneficial to on-line monitoring and subsequent boxing and packaging. Most of the process steps are done manually, and the production efficiency is very low

Moreover, due to the brittleness of the ceramic liner, the substrate layer bonded to the ceramic liner group is easy to bend. If a flipping device with a clamping mechanism is used, it is not only easy to damage the ceramic liner group, but also it is difficult to achieve uninterrupted continuous production.

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