An Improved Method for Extracting Characteristic Orders of Unbonded Phase Faults

A technology of fault characteristics and extraction methods, applied in the testing of mechanical components, testing of machine/structural components, instruments, etc., can solve the problem of inaccurately guiding original signal resampling, inaccurate equipment fault feature order, and eliminating noise interference Lack of research and other issues to achieve the effect of avoiding cycle truncation error defects, improving operation safety monitoring, and enhancing fault characteristics

Active Publication Date: 2021-08-13
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are two difficulties in using this method to track the order of the keyless phase: 1) directly integrating the obtained instantaneous frequency will lead to deviations in the instantaneous phase information, making it difficult to accurately guide the resampling of the original signal; 2) There is noise interference in the original signal. When the signal is re-sampled in the angle domain, the noise interference will also enter the angle domain. The commonly used keyless phase order technology lacks research in eliminating noise interference. Therefore, the extracted equipment fault characteristic order times inaccurate

Method used

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  • An Improved Method for Extracting Characteristic Orders of Unbonded Phase Faults
  • An Improved Method for Extracting Characteristic Orders of Unbonded Phase Faults
  • An Improved Method for Extracting Characteristic Orders of Unbonded Phase Faults

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Embodiment 1

[0104] In order to illustrate the superiority of the present invention, a fault vibration simulation signal of the outer ring of the bearing under the condition of variable speed is selected, and its waveform diagram is as follows figure 1 shown. The expression of the simulated signal is: The sampling time is 5s, and the sampling frequency is 20kHz. It can be seen from its expression that it consists of three parts, the first part is the impact signal s(t)=e-300tsin(2π·2000t) caused by the bearing fault, and the second part is the harmonic signal, which consists of three harmonic signals B 1 cos(2πnf(t)+β 1 )=0.005cos(2πn·(300+1000·sin(2π·0.1·t) / 60)+π / 6), B 2 cos(2πnf(t)+β 2 )=0.007cos(2πn·(300+1000·sin(2π·0.1·t) / 60)-π / 3) and B 3 cos(2πnf(t)+β 3 )=0.006cos(2πn·(300+1000·sin(2π·0.1·t) / 60)+π / 2), the third part is white noise with a signal-to-noise ratio of -3dB.

[0105] figure 2 is the instantaneous phase estimation diagram of the simulated signal. During the instant...

Embodiment 2

[0110] The vibration signal of the fault vibration signal of the outer ring of the bearing collected under the actual variable speed condition, the waveform diagram is as follows Figure 5 shown.

[0111] Image 6 In order to perform integral correction on the instantaneous frequency with optimal harmonic component energy through the peak search algorithm after the time-frequency processing of the bearing signal, the limit error is set to ε≤1.0×10- 6 , so as to obtain the instantaneous phase estimation map, from Image 6 It can be seen that the corrected instantaneous phase has a high degree of coincidence with the instantaneous phase obtained by the keyed phase method, and the instantaneous phase information is accurately estimated. Then, through the mapping relationship between the time domain and the angle domain, according to the estimated instantaneous phase information, the time domain signal is resampled in the angle domain with a constant angle increment, and the hig...

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Abstract

The invention discloses an improved keyless phase fault feature order extraction method, comprising the following steps: 1) Obtaining the state information of the equipment through a vibration acceleration sensor, and preprocessing the obtained state information by using a time-frequency analysis method to obtain the instantaneous frequency ; 2) Carry out conventional integral operation on the estimated instantaneous frequency to obtain a roughly estimated instantaneous phase, and then use the Romberg integral rule to correct the roughly estimated instantaneous phase, and finally obtain an accurate estimated instantaneous phase; 3) According to the time domain and The mapping relationship in the angle domain uses the accurately estimated instantaneous phase information to resample the original signal in the angle domain; 4) uses the flexible angle domain synchronous averaging method to perform noise reduction processing on the angle domain resampled signal, and then the angle domain after noise reduction The fault characteristic order of the equipment is extracted by performing order spectrum analysis on the domain resampled signal. This method can accurately extract the fault characteristic order of the equipment under the condition of keyless phase change speed.

Description

technical field [0001] The invention belongs to the field of fault feature extraction of mechanical vibration signals and variable speed working conditions of mechanical equipment, and relates to an improved keyless phase fault feature order extraction method. Background technique [0002] Mechanical fault diagnosis is usually based on the assumption that the machinery is running smoothly, but in fact many mechanical equipments have working conditions where the speed changes. The operating characteristics of variable speed conditions cause the fault characteristics of traditional diagnostic methods to appear blurred, dynamically changed, or even annihilated. At the same time, due to the continuous existence of noise, the signal-to-noise ratio is reduced, which increases the difficulty of extracting fault characteristics. Existing diagnostic methods for stable working conditions often rely on the acquisition of frequency modulation information. In the absence of frequency mod...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01M13/00
CPCG01M13/00
Inventor 訾艳阳武杰陈景龙王宇周子桐朱国威
Owner XI AN JIAOTONG UNIV
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