Foundry technology parameter optimization method based on casting defect prediction model

A technology for predicting model and casting defects, which is applied in design optimization/simulation, image data processing, electrical digital data processing, etc. It can solve the problem of inability to deal with nonlinear problems, the inability to comprehensively and accurately reflect the comprehensive quality of castings, and the insufficient effective use of prediction results and other issues, to achieve good accuracy and robustness, improve guidance and applicability, and achieve the effect of high process parameter optimization window

Active Publication Date: 2018-11-27
HUAZHONG UNIV OF SCI & TECH
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Problems solved by technology

For example, CN201710684770.6 discloses a method of applying BP neural network to predict shrinkage cavity defects of TC4 titanium alloy castings, in which the difficulty in detecting shrinkage cavity of titanium alloy castings is solved by applying the BP neural network model to the prediction process of casting shrinkage cavity position , and the accuracy of casting model software prediction results is insufficient
However, further studies have shown that the above-mentioned existing scheme still has the following defects or deficiencies: First, this scheme

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  • Foundry technology parameter optimization method based on casting defect prediction model
  • Foundry technology parameter optimization method based on casting defect prediction model
  • Foundry technology parameter optimization method based on casting defect prediction model

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[0024] In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0025] figure 1 It is a schematic diagram of the overall process of the casting process parameter optimization method constructed according to the present invention. like figure 1 As shown in the figure, the process method can scientifically and effectively recommend process parameters based on the massive historical data of actual production, and form a set of process intelligent recommendation s...

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Abstract

The invention belongs to the related technical field of foundry technology optimization and discloses a foundry technology parameter optimization method based on a casting defect prediction model. Themethod comprises the steps that defect information reflecting the technology level of a casting as a detected object is automatically extracted, and then defects are subjected to qualitative classification and quantitative management; a data package composed of three parts of multi-source data including production data, technology data and detection data is collected and stored; based on the datapackage, a depth neural network is adopted for establishing and optimizing the casting defect prediction model; an orthogonal test is designed to input a technology parameter combination into the model, a sensibility mechanism of key parameters for hole loose defect evolution is researched, and a key technology parameter optimization window is acquired. By means of the method, the intelligent prediction process of the casting defects can be executed, the multi-source data in the whole foundry technology can be related and applied, the optimization result is obtained by a higher-precision modecorrespondingly, and accordingly the quality of the final casting is improved.

Description

technical field [0001] The invention belongs to the related technical field of casting process optimization, and more specifically relates to a casting process parameter optimization method based on a casting defect prediction model. Background technique [0002] As a widely used metal thermal processing process, casting has a wide range of raw materials and strong adaptability. The product range involves many fields, such as electronics, chemicals, medical equipment, weapons, aviation, etc., which have an important impact on human production and life. The quality of castings is closely related to the level of casting technology, and the level of technology directly determines the quality and safety of castings. In general, the casting process can be divided into three basic stages, namely, the casting metal preparation stage, the casting mold preparation stage and the casting processing stage. Due to the many processes involved in the whole process and the complex parameter...

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Application Information

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IPC IPC(8): G06F17/50G06T7/00
CPCG06F30/17G06F30/20G06T7/0004G06T2207/20084G06T2207/30116
Inventor 计效园颜秋余周建新殷亚军沈旭武博
Owner HUAZHONG UNIV OF SCI & TECH
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