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Corrugated pipe forming method

A technology for corrugated pipes and forming pipes, which is applied in the field of pipe processing technology, can solve the problems of shortened pipe length, difficult forming of extrusion rollers 03, and high time cost.

Inactive Publication Date: 2019-01-11
浙江和良智能装备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] When using the aforementioned forming machine to perform the aforementioned corrugated tube forming method to obtain a corrugated tube structure of a desired shape, in order to prevent the formed tube base from being deformed and making it difficult to obtain the desired shape, usually more than two forming steps are required. The spiral grooves formed many times can overlap. Usually, the extrusion roller is driven to move relative to the tube blank by pulling first, and then the extrusion roller is driven to move relative to the tube blank by pushing. This not only has low forming efficiency, but also easily causes 3 About % shortening of the tube length
In addition, in the development and design stage, it is difficult to determine the appropriate pitch, resulting in the need to back up multiple sets of extrusion rollers, not only high equipment costs, but also high time costs; and it is impossible to develop a bellows structure with variable pitch
[0008] Additionally, using the image 3 The extrusion roller 03 shown is difficult to form such as Figure 4 The shown slightly flat bellows structure 04, for example, a bellows structure with an elliptical cross-section of the tube base, can only be used to form a bellows structure with a roughly circular cross-section of the tube base

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] The bellows forming method of the present invention adopts such as Figures 5 to 20 The shown bellows forming machine 1 is performed to form a bellows structure of a target configuration. The specific structure of the bellows forming machine 1 used in this embodiment is that it includes a frame 10 , a control unit, a feeding trolley 2 and a forming machine head 3 installed on the frame 10 . The frame 10 includes a protective cover 100 covering the forming machine head 3, and the two ends of the protective cover 100 are open ends for the tube blank 05 to pass through during the forming process. The control unit includes a processor, a memory and a touch control screen 11. The processor receives input instructions from the operator through the touch control screen 11, and at the same time controls the forming head 3 and the feeding trolley 2 in a predetermined order by executing the computer program stored in the memory. action to execute the bellows forming process.

...

Embodiment 2

[0084] As a description of Embodiment 2 of the present invention, only the differences from Embodiment 1 above will be described below.

[0085] In this embodiment, the molding machine in Embodiment 1 is used to form such Figure 4 The bellows structure shown is the bellows in which the cross-section of the tube substrate is formed into an ellipse.

[0086] see Figure 21 and Figure 22 , using this bellows forming machine to form a spiral groove on the tube blank 06 with an elliptical cross section to obtain a non-circular bellows. The cross section of the tube blank 06 used is a circular structure. Wherein, the outer diameters of the arcs 61, 65 on the extrusion roller 6 are greater than the outer diameter of the tube blank 06, and equal to the length of the major axis of the formed corrugated pipe base 07, that is, the arcs and the formed Compatible with the maximum outer diameter of the bellows.

[0087] During the forming process, as the extrusion driving device drive...

Embodiment 3

[0090] As an explanation of Embodiment 3 of the present invention, only the differences from Embodiment 1 above will be described below.

[0091] see Figure 23 , 3 sets of extrusion rollers 6 uniformly arranged axially around the main shaft are installed on the rotating drive main shaft to form a three-headed helical groove structure on the tube blank 07, that is, the groove depth of the helical groove and the extrusion If the axial dimension of the roller 6 allows, the number of extrusion rollers can be increased to obtain multi-head bellows structures such as 3 heads, 4 heads, and 5 heads.

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Abstract

The invention relates to a corrugated pipe forming method and belongs to the technical field of tubular product processing. The corrugated pipe forming method comprises the following steps: driving anextrusion roller to press an inner concave surface on a tubular blank, wherein the rotary shaft of the extrusion roller is axially vertical to the axial direction of a to-be-formed tube part, and extrusion die cavities which are formed circumferentially are formed in the surface of the extrusion roller; and driving the extrusion roller to rotate at a first rotating speed around the to-be-formed tube part relative to the tube blank and driving the extrusion roller to feed at a first feeding sped along the axial direction of the to-be-formed tube part relative to the tube blank at the same timeso as to form a spiral groove in the tube blank, wherein the first feeding speed and the first rotating speed are in a preset proportion to the screw pitch of a current threaded groove section relatively. As the corrugated pipe forming method adopts the extrusion roller of the structure, corrugated pipes of different screw pitches can be formed by changing the ratio of the axial feeding speed andthe rotating speed. The corrugated pipe forming method can be widely applied to the manufacturing fields of refrigeration, automobiles, aviation and the like.

Description

technical field [0001] The invention relates to a pipe processing technology, in particular to a corrugated pipe forming method. Background technique [0002] Bellows, also known as threaded pipe, is often used in heat exchangers, common structures such as figure 1 and figure 2 As shown, the heat exchange area is increased by forming the spiral groove 02 on the pipe body 01 to improve the heat exchange efficiency. [0003] In the forming process of the existing corrugated pipe, such as image 3 The extruding roller of the above shape is formed, and the wheel surface of the extruding roller 03 is provided with an extruding punch 030 arranged along its circumference. The specific forming process is to adjust the extruding roller according to the helix angle of the spiral groove 02 03 Rotating shaft faces to the helix angle of the extrusion punch 030 toward the helical groove 02, and then drives the extrusion roller 03 to move a predetermined distance along the extrusion di...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D15/04
Inventor 王元宾张良赵俊强席伟江朱锡华王冬冬
Owner 浙江和良智能装备有限公司
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