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Film blowing industry PLC data acquisition analysis processing system and method based on internet

A data acquisition, analysis, and data processing technology, applied in the field of industrial data analysis and processing, can solve the problems of insufficient specific and detailed understanding of production process parameters and equipment performance, and unsatisfactory early warning effects, so as to achieve the production process monitoring effect and equipment performance early warning effect improvement. , monitoring effect and early warning ability improvement, data compatibility effect

Inactive Publication Date: 2019-04-16
GUANGDONG JINMING MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the large number of process control parameters and changing factors, and the rapid replacement of models, for each specific film manufacturer, there is often lack of sufficient experience and a sufficient amount of historical data to analyze and evaluate the production process and equipment performance. Early warning, the understanding of production process parameters and equipment performance is not specific enough, resulting in unsatisfactory control of the production process and early warning of equipment performance

Method used

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  • Film blowing industry PLC data acquisition analysis processing system and method based on internet

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Effect test

Embodiment 1

[0023] An Internet-based PLC data acquisition, analysis and processing system for the blown film industry, including multiple blown film production lines of the same structure and type manufactured by the same equipment manufacturer, and each blown film production line is distributed in the production workshops of different film manufacturers. Each blown film production line is equipped with a film manufacturer’s on-site data recording module and a film manufacturer’s information receiving module; it also has an equipment manufacturer’s data processing center, which includes a data receiving module, a data storage module, and a data processing center. Analysis and statistics module, data comparison processing module, prompt information sending module; film manufacturer’s on-site data recording module connects to the data receiving module of the equipment manufacturer’s data processing center through the Internet, and the prompt information sending module of the equipment manufac...

Embodiment 2

[0030] An Internet-based method for collecting, analyzing and processing PLC data in the blown film industry, adopting the Internet-based PLC data collecting, analyzing and processing system for blown film industry of Embodiment 1, comprising the following steps in turn:

[0031] (1) The on-site data recording module of the film manufacturer records the real-time process parameters of the corresponding blown film production line, and transmits the real-time process parameters to the data processing center of the equipment manufacturer through the Internet;

[0032] (2) The data storage module of the data processing center of the equipment manufacturer stores all the data transmitted by each film manufacturer;

[0033] (3) The data analysis and statistics module of the data processing center of the equipment manufacturer conducts statistical analysis on the stored data, calculates the average value of the process parameters of all film manufacturers, and calculates the alarm thr...

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Abstract

The invention discloses a film blowing industry PLC data acquisition analysis processing system based on an internet. The system comprises multiple film blowing production lines with the same structure type and manufactured by the same equipment manufacturer; each film blowing production line is correspondingly provided with a film manufacturer scene data recording module, a film manufacturer information receiving module and an equipment manufacturer data processing center; the equipment manufacturer data processing center comprises a data receiving module, a data storage module, a data analysis statistics module, a data comparison processing module and a prompt information sending module; the film manufacturer scene data recording module is connected with the data receiving module of theequipment manufacturer data processing center through the internet; and the prompt information sending module of the equipment manufacturer data processing center is connected with the film manufacturer information receiving module of a film manufacturer through the internet. The production process of each specific film manufacturer can be controlled more specifically, so that the equipment performances can be accurately prewarned.

Description

technical field [0001] The invention belongs to the field of industrial data analysis and processing technology, and in particular relates to an Internet-based PLC data collection, analysis and processing system and method for film blowing industry. Background technique [0002] Plastic film can be produced by blown film method. During production, the molten plastic material is extruded from the extrusion port of the extruder, then flows through the complex flow channel distribution system, and then extruded from the gap of the circular die to form a circular film. Film bubble, which becomes a cylindrical plastic film after being inflated. The equipment that implements the blown film method is called a blown film production line, the manufacturer that implements the blown film method (that is, a plastic film manufacturer) is called a film manufacturer, and the manufacturer that manufactures a blown film production line (that is, a blown film equipment) is called an equipment...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C55/28
CPCB29C55/28
Inventor 李子平马佳圳李浩孙靖寰
Owner GUANGDONG JINMING MACHINERY
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