Environment-friendly automatic classification production method for ceramic tile

Abstract

The invention discloses an environment-friendly automatic classification production method for ceramic tiles. The method comprises the following steps of discharging bricks out of a kiln and conveyingthe bricks, identification and flow dividing and stacking, wherein the plurality of conveying lines are arranged at tile outlets of the kiln and are parallel to the tile outlet direction of the kiln,each conveying line corresponds to a green tile of one kiln position, and the function of dividing the kiln positions is achieved; identification and flow dividing is provided, the types of green tiles are recognized through a recognition system, the green tiles on each conveying line are divided to different flow dividing conveying lines according to the recognition result; and stacking is provided, each flow dividing conveying line corresponds to a different tile sorting machine, the tile sorting machine is used for stacking green tiles on the flow dividing conveying line on a support or aconveying chain, each conveying line corresponds to a green tile with a serial number or a pattern, the function of dividing the number or the pattern is achieved, and the procedure of dividing the number in the rear section in a traditional process is avoided. The green tiles are automatically recognized in the flow dividing step, classified storage is carried out, the labor productivity is liberated, the production efficiency and accuracy are improved, dust pollution and energy consumption are reduced, and environment protection is facilitated.

Description

technical field [0001] The invention relates to the building material industry, in particular to an environment-friendly automatic classification production method for ceramic tiles. Background technique [0002] In the building materials industry, the production mode of tiles is determined by the manufacturing process. After the kiln is fired, the tiles need to be produced by dividing the bricks into presses, colors, numbers, and kilns. [0003] First of all: Each kiln is produced by multiple presses to provide bricks. Due to the different number of presses, different output or different order requirements, different presses press different products and send them to the kiln for firing at the same time. After completion, different pressed products need to be stored and processed in different categories; [0004] Secondly: each kiln is provided with adobe production by multiple printing or inkjet production lines, and different printing or inkjet production lines provide di...

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Problems solved by technology

[0005] Again: Due to the large production capacity of the kiln, when the kiln is in production, the same row of bricks is transported into multiple pieces, and each row is 2-9 pieces of bricks. Due to different temperature differences and different internal air flow directions, bricks in different kiln positions will have different surface color differences and different deformation degrees after firing. Different deformation degrees will directly affect the quality stability of the polishing, edging and packaging production in the later process. Therefore, after the kiln is fired, the products of different kilns need to be stored and processed in different categories;

[0006] The traditional production mode is to sort and pick bricks manually, or manually + equipment to sort and pick bricks, and then transport them to the designated storage area for cooling and storage by motor forklifts. After cooling, the bricks are transported by motor forklifts to designated production lines for production. The process is time-consuming and labor-intensive. The bumps during transportation can easily cause damage to the bricks, and the classification accuracy is not high. The temperature in the kiln tail area is high and the dust is large, causing environmental pollution and increasing energy consumption.

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