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A Plastic Forming Method of Titanium Alloy Shell with Large Length-to-Diameter Ratio

A large aspect ratio, plastic forming technology, applied in the forming field of large aspect ratio titanium alloy shells, can solve the problems of poor component performance, large deformation resistance, rapid temperature drop, etc., to avoid performance degradation and increase wall thickness. Poor, maneuverable effect

Active Publication Date: 2021-09-28
NO 59 RES INST OF CHINA ORDNANCE IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] As a high-quality light alloy widely used in the aerospace field, titanium alloy has the advantages of high strength, high toughness, and high corrosion resistance. Titanium alloy parts with length-to-diameter ratio have a long extrusion stroke and rapid temperature drop. If the heating temperature is not enough, extrusion cracks will easily occur, and the extrusion force will not continue to be formed; if the heating temperature is too high, it will form Wei's organization, resulting in a sharp drop in product extension
At present, the traditional forming process of reverse extrusion is generally used for the forming of titanium alloy shells. However, for titanium alloy shell components with large aspect ratios, the reverse extrusion process requires high equipment and tooling, and requires a table with sufficient space and size. With a large enough extrusion tonnage, the material of the tooling also requires high wear resistance and heat resistance, and the wall thickness difference of the prepared titanium alloy shell is often difficult to control, so this type of titanium alloy shell with a large aspect ratio is often directly used Machining and manufacturing of large-diameter bars, compared with the process of plastic forming blanks, the performance of components is poor, the cost is high, and the efficiency is low

Method used

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  • A Plastic Forming Method of Titanium Alloy Shell with Large Length-to-Diameter Ratio
  • A Plastic Forming Method of Titanium Alloy Shell with Large Length-to-Diameter Ratio
  • A Plastic Forming Method of Titanium Alloy Shell with Large Length-to-Diameter Ratio

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] A plastic forming method for a titanium alloy shell with a large aspect ratio, comprising the steps of:

[0034] 1. Cutting: turning the φ200mm Ti12LC titanium alloy bar into a φ196mm×100mm blank;

[0035] 2. Heating: Heat the prefabricated blank to 600°C in a resistance heating furnace, keep it warm for 2 hours, then quickly heat it to 930°C, and keep it warm for 30 minutes; (the phase transition temperature of the titanium alloy is 945°C);

[0036] 3. Shell preforming: Put the titanium alloy prefabricated billet into the mold, close the mold, and perform reverse extrusion preforming at an extrusion speed of 5mm / s (the bottom diameter of the inner hole of the die is φ135mm, and the outer diameter of the punch is φ118mm), the extrusion depth of the punch is 78mm, after the extrusion is completed, put it in the air to cool;

[0037] 4. Die change: put the final forming die of the titanium alloy shell into the extrusion equipment;

[0038] 5. Mold preparation: Heat the ...

Embodiment 2

[0044] A plastic forming method for a titanium alloy shell with a large aspect ratio, comprising the steps of:

[0045] 1. Cutting: turning the φ250mm Ti12LC titanium alloy bar into a φ246mm×125mm blank;

[0046] 2. Heating: Heat the prefabricated blank to 600°C in a resistance heating furnace, keep it warm for 2 hours, then quickly heat it to 970°C, and keep it warm for 30 minutes; (the phase transition temperature of the titanium alloy is 980°C);

[0047] 3. Shell preforming: Put the titanium alloy prefabricated billet into the mold, close the mold, and carry out reverse extrusion forming at the extrusion speed of 5mm / s (wherein the bottom diameter of the inner hole of the die is φ172mm, and the outer diameter of the punch is φ156mm), the extrusion depth of the punch is 100mm, after the extrusion is completed, put it in the air to cool;

[0048] 4. Die change: put the final forming die of the titanium alloy shell into the extrusion equipment;

[0049] 5. Mold preparation: ...

Embodiment 3

[0055] A plastic forming method for a titanium alloy shell with a large aspect ratio, comprising the steps of:

[0056] 1. Cutting: turning the φ220mm Ti12LC titanium alloy bar into a φ216mm×121mm blank;

[0057] 2. Heating: Heat the prefabricated blank to 600°C in a resistance heating furnace, keep it warm for 2 hours, then quickly heat it to 870°C, and keep it warm for 30 minutes; (the phase transition temperature of the titanium alloy is 885°C);

[0058] 3. Shell preforming: Put the titanium alloy prefabricated billet into the mold, close the mold, and carry out reverse extrusion forming at an extrusion speed of 5mm / s (wherein the bottom diameter of the inner hole of the die is φ152mm, and the outer diameter of the punch is φ125mm), the extrusion depth of the punch is 85mm, after the extrusion is completed, put it in the air to cool;

[0059] 4. Die change: put the final forming die of the titanium alloy shell into the extrusion equipment;

[0060]5. Mold preparation: Hea...

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Abstract

The invention discloses a plastic forming method for a titanium alloy casing with a large aspect ratio. Heat the titanium alloy billet at 600°C, keep it warm for 2 hours, quickly heat it to 10°C-15°C below the phase transition point, and keep it warm for 30 minutes; then take out the titanium alloy billet, quickly put it into the preforming mold, close the mold, Extrude at a speed of / s. After the extrusion is completed, the mold is opened to take out the preform and cooled; then it is replaced into the final forming mold, and the extrusion pad in the final forming mold is heated and controlled to maintain a constant temperature. The concave die is heated in different areas and controlled to maintain a constant temperature in each area; after the blank heating step is repeated, the preformed blank is placed in the final forming mold, the mold is closed, and the titanium alloy preformed blank is subjected to tension-compression stress interaction using extrusion equipment Loaded extrusion forming finally completes the forming of the entire titanium alloy shell. The invention can solve the problems of high requirements for forming equipment of the titanium alloy shell with a large length-to-diameter ratio, insufficient tonnage and working height, and the process is simple and easy to operate, and the production efficiency is high.

Description

technical field [0001] The invention relates to a forming method of a titanium alloy casing with a large aspect ratio. Background technique [0002] As a high-quality light alloy widely used in the aerospace field, titanium alloy has the advantages of high strength, high toughness, and high corrosion resistance. Titanium alloy parts with length-to-diameter ratio have a long extrusion stroke and rapid temperature drop. If the heating temperature is not enough, extrusion cracks will easily occur, and the extrusion force will not continue to be formed; if the heating temperature is too high, it will form Wei's organization, resulting in a sharp drop in product extension. At present, the traditional forming process of reverse extrusion is generally used for the forming of titanium alloy shells. However, for titanium alloy shell components with large aspect ratios, the reverse extrusion process requires high equipment and tooling, and requires a table with sufficient space and s...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P15/00B21C23/20B21C29/00
CPCB21C23/20B21C29/00B23P15/00
Inventor 康凤陈强林军胡传凯夏祥生吴洋陈文赵祖德
Owner NO 59 RES INST OF CHINA ORDNANCE IND