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Automatic production technology of fabricated building blocks

A production technology and assembly technology, which can be used in supply devices, ceramic molding workshops, auxiliary molding equipment, etc., and can solve the problems of blank collision, difficulty in ensuring molding and consistent mechanical properties under pressure, and material waste.

Pending Publication Date: 2019-04-30
王海峰
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Artificially processing the module blanks for molds will greatly increase the labor intensity of a single artificial operation, and there will be many difficulties in turnover transportation and will cause bumps to the blanks. Therefore, integrated mold molding production equipment has appeared on the market. Its structure is Storage tanks are used to store raw materials, and each time they are used, they are output to the mixing box for a single time, and a certain amount of water and coagulation mixed media and other chemical raw materials are added to the mixing box. After mixing evenly, they are introduced into all molds at once, commonly known as grouting. Operation, after solidification and forming for a period of time, use special lifting tools to clamp the billet out and then turn it over to the discharge area. During this process, it is difficult to control the discharge accuracy of the single discharge fixed metering device, so it is difficult to ensure the forming and pressure. The performance is consistent. During the grouting process, a large amount of grouting will cause a lot of grouting slurry to overflow the mold. After solidification, cleaning will be difficult and material waste will be caused. The outstanding problem is that the equipment is a single grouting feeding, and each time it takes a period of time Cooling, the single billet turnover is relatively cumbersome, which affects the production progress. It is inevitable that it will be difficult to make full use of its obvious advantages in large-scale production orders. If it is purchased in large quantities, it will also be a great financial burden for the enterprise.

Method used

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  • Automatic production technology of fabricated building blocks

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Embodiment Construction

[0018] With reference to the figures covered in the accompanying drawings and specific practical instructions are as follows:

[0019] As shown in the figure, the automatic production technology of prefabricated blocks consists of material storage system, mixing system, grouting system, closed-loop turnover system, scraping and leveling system, circulating hot air temperature control system, high-pressure cleaning system, flexible mold unit, module Composed of a discharge system and a control unit, the storage system can be installed in the open air according to the installation environment. The storage system is composed of multiple storage tanks, and a metering control unit is installed inside to control the raw materials, and the raw materials are transported through metering output. To the mixing system, a water metering control unit, a uniform stirring device and a metering device are installed in the mixing system, and the slurry is transported to the grouting system thro...

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Abstract

The invention mainly relates to an automatic production technology of fabricated building blocks. The automatic production technology is mainly used for the production and manufacture of fabricated building blocks for non-load bearing walls in the construction industry. The automatic production technology includes the automatic production and processing of gypsum building blocks, concrete buildingblocks and environment-friendly material building blocks. The automatic production technology is mainly composed of a material storage system, a mixing system, a grouting system, a closed loop turnover system, a scraping and leveling system, a circulating hot air temperature control system, a high pressure cleaning system, a flexible mold unit, a molded block discharging system and a control unit. The applied fabricated building block production technology adopts a full-automatic production and transportation system and adopts a movable flexible mold unit or a plurality of mold groups, and material grouting is carried out at an grouting station of a grouting system through the movement of the movable flexible mold unit or the mold groups so as to reduce manpower operation; and an accuratemechanical control system is adopted, a sensing control device is utilized to ensure linkage operation of parts so as to realize full operation and implementation until finished product discharging is completed, the problems that a large great of manual labor and turnover cycles are solved, and resource waste is less.

Description

technical field [0001] The invention mainly relates to an automatic production technology of assembled blocks. It is mainly aimed at the production and manufacture of prefabricated blocks for non-load-bearing walls in the construction industry, including the automatic production and processing of gypsum blocks, concrete blocks, and environmentally friendly material blocks. Background technique [0002] With the advent of intelligent technology, the production of industrialized construction machinery is facing a new round of reform and advancement. In order to promote the rapid prototyping of buildings, various methods are used for classified construction. [0003] In recent years, modular buildings have been continuously developed and researched with the development of industry. The assembly of prefabricated modules can save a lot of manpower and material resources. People use concrete, gypsum, ashes and other materials to use the built-in keel and then put them into the mol...

Claims

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Application Information

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IPC IPC(8): B28B15/00B28B13/02B28B11/24B28B17/00
CPCB28B15/00B28B11/243B28B13/0235B28B17/00
Inventor 王海峰王刚
Owner 王海峰
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