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A kind of high temperature resistant insulation aramid fiber honeycomb composite material and preparation method thereof

A technology of aramid honeycomb and composite materials, which is applied in the fields of aramid honeycomb sandwich composite materials, aramid honeycomb composite materials and their preparation, and insulating protective covers, and can solve problems such as difficult to achieve, low heat resistance level, and short application period. Achieve the effects of reduced manufacturing cost, high heat resistance, and high insulation performance

Active Publication Date: 2021-11-16
ZHUZHOU TIMES NEW MATERIALS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The traditional aramid honeycomb sandwich composite materials mainly have the following problems: (1) The traditional aramid honeycomb composite material has high manufacturing cost, insufficient heat resistance, and thin skin thickness is difficult to meet the requirements of insulation performance; (2) the traditional layer The breakdown voltage of laminated insulating materials usually cannot reach 15kv / mm. In high-voltage applications, the thickness of laminated products needs to be continuously increased to ensure insulation performance, but this will greatly increase the weight
[0005] The breakdown voltage of laminated insulating materials usually cannot reach more than 15kv / mm. In the field of high-voltage applications, the thickness of laminated products needs to be continuously increased to ensure insulation performance, but this will greatly increase the weight
The aramid honeycomb composite material composed of resin-based glass fiber skin and aramid honeycomb core layer is usually thinner in order to reduce weight, resulting in poor breakdown voltage; the molding process mostly uses medium temperature prepreg ( Expensive, high storage requirements, short application cycle) curing at 120°C, high manufacturing cost and low heat resistance level, it is difficult to meet the requirements of laminated insulating materials, so the resin-based glass fiber skin and aramid honeycomb core layer are composited. The aramid fiber honeycomb composite material has not yet realized the real application in insulating materials

Method used

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  • A kind of high temperature resistant insulation aramid fiber honeycomb composite material and preparation method thereof
  • A kind of high temperature resistant insulation aramid fiber honeycomb composite material and preparation method thereof
  • A kind of high temperature resistant insulation aramid fiber honeycomb composite material and preparation method thereof

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Embodiment 1

[0032] A high temperature resistant insulating aramid fiber honeycomb composite material, its structure schematic diagram is as follows figure 1 As shown, it is a sandwich structure, including an aramid honeycomb core 3 and an upper skin and a lower skin located on both surfaces of the aramid honeycomb core 3; both the upper skin and the lower skin are made of the outer epoxy glass fiber prepreg 1 , electrical polyaramid fiber cardboard 2 and the inner epoxy glass fiber prepreg are sequentially superimposed and hot-pressed; the outer epoxy glass fiber prepreg 1 and the inner epoxy glass fiber prepreg 4 are both 0.4mm thick , EPGC203 prepreg with heat resistance grade of F grade, polyaramid fiber cardboard for electrical use 0.8mm thick medium density (0.8g / cm 3 ) Aramid fiber paperboard for electrical use with texture (A697, Zhuzhou Times Huaxian Material Technology Co., Ltd.); aramid honeycomb core 3 is 7mm thick, 4.8mm in hole diameter, and 64kg / m in density 3 The aramid ho...

Embodiment 2

[0042] A high temperature resistant insulating aramid fiber honeycomb composite material, its structure schematic diagram is as follows figure 1 As shown, it is a sandwich structure, including an aramid honeycomb core layer 3 and an upper skin and a lower skin located on both surfaces of the aramid honeycomb core layer 3; both the upper skin and the lower skin are pre-impregnated by the outer epoxy glass fiber Material 1, polyaramid fiber cardboard 2 for electrical use and inner epoxy glass fiber prepreg are superimposed and hot-pressed in turn; outer epoxy glass fiber prepreg 1 and inner epoxy glass fiber prepreg 4 are both 0.7mm Thick, EPGC308 prepreg material with heat resistance class H, electrical aramid fiber cardboard 2 is 1.2mm thick medium density (0.8g / cm 3) polyaramid fiber paperboard with textured electrical use (A697, Zhuzhou Times Huaxian Material Technology Co., Ltd.); the aramid honeycomb core layer 3 is 13mm thick, 3.2mm in hole diameter, and 80kg / m in density...

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Abstract

The invention discloses a high-temperature-resistant insulating aramid honeycomb composite material, which is a sandwich structure, comprising an aramid honeycomb core layer, an upper skin and a lower skin located on both surfaces of the aramid honeycomb core layer; the upper skin and the lower skin They are formed by sequentially superimposing epoxy glass fiber prepreg, electrical aramid fiber cardboard and epoxy glass fiber prepreg by hot pressing. The preparation method of the present invention (1) will be used to prepare the epoxy glass fiber prepreg on the outside of the skin, the polyaramid fiber paperboard for electrical use, the aramid fiber honeycomb core, and the epoxy glass fiber prepreg used to prepare the inside of the skin The material is cut according to the required size; (2) Lay the material according to the thickness of the product to be pressed between two steel plates coated with a release agent or placed with a release film; (3) Put the steel plate into the hot Hot press forming in the press, cooling and demoulding to obtain the aramid honeycomb composite material. The aramid fiber honeycomb composite material of the invention has light weight, high heat resistance and high insulation performance.

Description

technical field [0001] The invention belongs to the field of composite materials, in particular to an aramid honeycomb composite material and a preparation method thereof, especially an aramid honeycomb sandwich composite material with light weight, high mechanical properties, excellent heat resistance and insulation performance, which can be used as a lightweight It can be applied to the cabinet body of the on-board electrical cabinet of rail trains and the insulation protection cover of other electrical components. Background technique [0002] Composite materials are new materials that are optimized by combining materials with different properties by using advanced material preparation technology. The matrix materials of composite materials are divided into two categories: metal and non-metal. The matrix of non-metallic composite materials mainly includes synthetic resin, rubber, ceramics, etc., and the reinforcing materials mainly include glass fiber, carbon fiber, arami...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B17/02B32B17/12B32B27/02B32B27/34B32B37/06B32B37/10B32B3/12H05K5/00
Inventor 刘含茂宋欢鲍时宽杨军陈磊罗伟明杨春浩王泽嘉
Owner ZHUZHOU TIMES NEW MATERIALS TECH