Manual oblique nozzle fillet weld phased array scanning device capable of performing bidirectional scanning

A technology for scanning devices and mitered tubes, which is applied to measuring devices, using sound waves/ultrasonic waves/infrasonic waves to analyze solids, and using sound waves/ultrasonic waves/infrasonic waves for material analysis, etc., which can solve the problems that cannot be applied, cannot be implemented, and cannot meet the detection requirements and other issues, to achieve the effect of enhancing the technical effect and facilitating the use

Active Publication Date: 2019-07-19
中国石油天然气第一建设有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1) Limited by the current domestic standards, the current GB / T32563-2016 (Phased Array Ultrasonic Testing Method) and NB / T47013.3-2015 (Non-destructive Ultrasonic Testing of Pressure Equipment) standards do not involve composite material joints Testing methods for fillet joints;
[0005] 2) Design the ultrasonic testing requirements for the fillet joints of composite material pipes, and the testing cannot be implemented due to the lack of support from testing standards
[0007] 4) Existing ray, conventional A-buried ultrasound, diffraction time-lapse ultrasonic, magnetic particle and penetration testing methods for composite fillet joints all have deficiencies and cannot meet the testing requirements
[0009] Moreover, the existing scanners are only suitable for the detection of straight pipe butt welds, and cannot be used for the detection of curved surface welds of straight pipes and inclined joints made of composite materials. The fixing method of the detection device and the path of the probe cannot be effectively controlled and cannot be guaranteed. Completion of inspection work

Method used

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  • Manual oblique nozzle fillet weld phased array scanning device capable of performing bidirectional scanning
  • Manual oblique nozzle fillet weld phased array scanning device capable of performing bidirectional scanning
  • Manual oblique nozzle fillet weld phased array scanning device capable of performing bidirectional scanning

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Embodiment 1

[0045] Such as Figure 1-10 As shown in the patent, a manual phased array scanning device for miter pipe fillet welds that can scan bidirectionally includes a locking mechanism 1 , an adjusting mechanism 2 , a probe frame slide bar assembly 3 and a pipe probe arm 4 .

[0046] The locking mechanism 1 includes a chain link assembly 11 and a locking assembly 12. The chain link assembly 11 includes a connecting head 111, a short chain link 112, a chain link pin, a roller 113 and a fixed head 114; The mounting hole for connecting the rod assembly 3, the middle part is provided with a fixing hole connected with the upper end of the profile rod 21 of the automatic adjustment mechanism 2, and the two ends of the connecting head 111 are provided with connecting through holes connected with the short chain link 112; the connecting head 111 and the short chain The joints 112 are all connected by chain link pins to form a chain structure, and the rollers 113 are respectively arranged at t...

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Abstract

The invention discloses a manual oblique nozzle fillet weld phased array scanning device capable of performing bidirectional scanning. The manual oblique nozzle fillet weld phased array scanning device capable of performing bidirectional scanning comprises a locking mechanism, an adjusting mechanism, a probe frame sliding bar assembly and a nozzle probe arm; the locking mechanism comprises a chainlink assembly and a locking assembly; the adjusting mechanism comprises a profile rod, an adjusting arm, an adjusting sliding block, a fastening screw and an adjusting knob; the probe frame sliding bar assembly comprises a probe frame, a sliding block installation plate, a vertical sliding block, a tension spring, a connection base, an arc sliding rail, a sliding rail leaning frame, a wedge blockclamp, a wedge block and an ultrasonic phased array generator; the nozzle probe arm comprises a left torsion spring probe arm, a right torsion spring probe arm, a nozzle wedge block clamp, a nozzle wedge block, the ultrasonic phased array generator and a nozzle displacement sensor; the wedge block is adjusted in the three-dimensional direction; therefore, the stability is good; the detection precision is high; the use range of multiple pipe diameters is satisfied by increasing and decreasing a chain link; the nozzle wedge block is arranged to simultaneously scan a welding line in the straightpipe direction and the nozzle direction together with the wedge block on a straight pipe wall; the scanning angle is enlarged; and the scanning effect is improved.

Description

technical field [0001] The invention relates to the technical field of detection of pipe joint welds, in particular to a manual phased array scanning device for angled pipe fillet welds capable of bidirectional scanning. Background technique [0002] As a green detection method, ultrasonic phased array detection adopts a multi-chip organically arranged probe, uses computer technology to control the sound field deflection, focusing and receiving sound waves of the probe, and uses digital scanning imaging technology to scan at the same time, and the detection results are output as three-dimensional images and storage, providing rich information for defect location, quantification, and characterization; detection data can be analyzed in real time or remotely, with high detection sensitivity, high efficiency, low labor intensity, low detection cost, and safety and environmental protection. [0003] For non-destructive testing of fillet joints of composite pipes, there is current...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N29/04G01N29/265
CPCG01N29/04G01N29/265G01N2291/0234G01N2291/267
Inventor 龚华王业民胡述超唐建华卢建昌高建峰华金德张远鹏胡贺情张登科杨鹏赵阳余振乾
Owner 中国石油天然气第一建设有限公司
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